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Blister Packing Machines

Flat Plate Blister Packing Machine Ideal for R&D, pilot plants and small batch production: ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. Some of the Important Features include: # Simple Operation # Ideal for small batch production # Quick Change Over # Cost Efficient # Easy Maintenance # Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs # Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams etc # Can be supplied without automatic product feeding system to make it suitable for R&D and Formulation Development applications Technical Specifications: # BASE MATERIAL: MAX WIDTH: 140mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 40mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MAX. PACK SIZE: 110mm x 130mm (1 UP), 110mm x 62mm (2 UP) # MIN. PACK SIZE: 40mm x 45mm # MAX. FORMING DEPTH: 10mm (EXTENDABLE TO 20mm) # MAX. OUTPUT* ie PACKS / MIN: 30 (1 UP) and 60 (2 UP) # MAX. STROKES / MIN: 30

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Blister Packing Machines

Automatic Flat Plate Blister Packing Machine (Ideal for Commercial High Output batches): ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. The standard configuration of the machine is for producing Alu-Alu blister suitable for Pharmaceutical Tablets, Capsules, Dragees etc. The standard configuration may be opted out or can be combined with other configurations. Some of the Important Features include: # Quick Change Over # Cost Efficient # Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs # Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams etc # Simple Operation # Cost Efficient # Easy Maintainence Technical Specifications: # BASE MATERIAL: MAX WIDTH: 260mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 260mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MAX. PACK SIZE: 250mm x 140mm # MAX. FORMING DEPTH: 14mm # MAX. OUTPUT* ie PACKS / MIN: 70 (Alu-Alu, 2 Tracks), 200 (Alu-PVC, 4 Tracks) # MAX. STROKES / MIN: 35 (Alu-Alu), 50 (Alu-PVC)

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Blister Packing Machines

ALBLIS-350 is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25-35 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30-50 cycles per minute. Some of the Important Features include: # Large Format Area for maximising your output # Heavy construction of machine ensures consistent performance of the machine for a long life # Simple to Operate, Simple to Maintain ensures minimum downtime of machine # Affordable Change Parts # Space efficient machine – maximum output per square feet of your clean room # Machine can be specced with different types of feeding systems for different requirements # Can handle a wide range of packing materials with capability of thermoforming as well as cold forming Technical Specifications: # BASE MATERIAL: MAX WIDTH: 350mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 350mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MIN. FORMING AERA: 340mm x 160mm # MAX. FORMING DEPTH: 14mm # MAX. OUTPUT* ie PACKS/MIN: Upto 400 (depending on Pack Size & Pack COnfigurations) # MAX. STROKES/MIN: 35 (Alu-Alu), 50 (Alu-PVC) # DIMENSIONS: 4400mm x 1200mm x 2100mm (H)

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Blister Packing Machines

BLISTRIP–I xt is a single track automatic blister packing machine for packing of tablets, capsules, dragees etc., in blister packs using PVC-Alu packaging materials. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.The output capacity of the machine depends on the product characteristics. In case of slightly curved or flat tablets up to 10mm dia an output of 150 packs per minute can be optimally achieved. Features: # Combi packs possible for better utilization of capacity and packaging materials # Edge – to – edge cutting to eliminate trim waste between packs # Special tool design reduces trim waste # Continuous blister forming at low temperature by contact heating system # All change over parts and adjustments accessible from front side # Easy and quick change over reduces material wastage and down time # Simpler operation reduces operator fatigue – increases output # Very compact in size Specifications: # Max. Web Width 148 mm # Max. Forming depth 10 mm (Expandable up to 20) # Max. output: Packs/Min 150 (1 UP), 300 (2 UP) # Max. Strokes/Min 150 Efficiency: Our Competence and experience in package design ensures optimum utilization of machine capacity to give highest possible output as well as minimum possible packaging material consumption. Performance: Simplicity of design with careful placement of various stations giving operator full vision and total control of all principal functions of machine that enhances performance. Reliability: Solid structure and sturdy components together with easy to set up and maintain mechanism ensures maximum availability. Quick and easy change over from one format to another improves productivity.

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Blister Packing Machines

BLISTRIP–II is a high speed automatic blister packing machine for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in blister packs using PVC-Alu packaging materials. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.The output capacity of the machine depends on the product characteristics. In case of slightly curved or flat tablets up to 10mm dia an output of 300 packs per minute can be optimally achieved. Features: # High speed, High production, Cost effective # Machine with the highest output – to – investment ratio # Lowest cost per pack # Combi packs possible for better utilization of capacity and packaging materials # Edge – to – edge cutting to eliminate trim waste between packs # Special tool design reduces trim waste # Continuous blister forming at low temperature by contact heating system # All change over parts and adjustments accessible from front side # In-built water chiller available # Easy and quick change over reduces material wastage and down time # Simpler operation reduces operator fatigue – increases output # Extended guide track can accommodate up to four feeders to produce multi-product kit packs # High strokes rate gives you high outputs for all sizes of blisters Specifications: # Max. Web Width 210 mm # Max. Forming depth 10 mm (Expandable up to 20) # Max. output: Packs/Min 300 (2 UP), 450 (3 UP) # Max. Strokes/Min 150 Efficiency: Our Competence and experience in package design ensures optimum utilization of machine capacity to give highest possible output as well as minimum possible packaging material consumption. Performance: Simplicity of design with careful placement of various stations giving operator full vision and total control of all principal functions of machine that enhances performance. Reliability: Solid structure and sturdy components together with easy to set up and maintain mechanism ensures maximum availability. Quick and easy change over from one format to another improves productivity. Flexibility: The machine can handle wide range of forming and lidding materials, can be equipped with various types of feeding systems to handle most types and shapes of pharmaceutical tablets, hard capsules, soft capsules, pills as well as some irregular shaped objects in any presentation. ************************************************************************ Youtube Link: https://www.youtube.com/watch?v=PRU5lboIxUc

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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning ************************************************************************ Youtube Link: https://youtu.be/dSaaT4wrXuc

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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance

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Accessories and Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Some of the Important Features include: # The unit is made compact and versatile and as per GMP norms. # The structure is made of SS 304. # Rigid vibration free construction for trouble free performance. # Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. # Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). # Carton stacker has a facility of stacking 300 Cartons. # Facility of no tube no carton. # Facility of no cartons machine stop. # Facility of no leaflet carton rejects. # Provision of safety interlock of door opening. # Specially designed vacuum device for pick up of cartons and opening of cartons. # For the various sizes of products machine has the facility to adjust chain width. # For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. # For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, # Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. # The whole operation is controlled by easy to operate PLC. # Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. # Product counter facility is inbuilt. # Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. # Machine has online embossing facility for the batch coding. # Option for Inkjet Printing on cartons can be provided. # Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Optional Features include: # The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum # No suction of carton if missing Tube # Rejection of carton if missing leaflet # Display of machine faults, speed and finished products counting # Machine stops if no products or incorrect position of products. # Stable performance, operation is easy to control Sensors: # Tube presence detection sensor # Leaflet presence detection sensor # Carton present detection sensor Technical Data: Machine Weight & Dimensions # Dimensions in mm 3100×1350×1450(L×W×H) # Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): # Grammage Between 60 to 70 gsm # Size range From 100 x 100 mm to 250 ×190mm # Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons.

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