Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning ************************************************************************ Youtube Link: https://youtu.be/dSaaT4wrXuc

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Some of the Important Features include: # The unit is made compact and versatile and as per GMP norms. # The structure is made of SS 304. # Rigid vibration free construction for trouble free performance. # Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. # Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). # Carton stacker has a facility of stacking 300 Cartons. # Facility of no tube no carton. # Facility of no cartons machine stop. # Facility of no leaflet carton rejects. # Provision of safety interlock of door opening. # Specially designed vacuum device for pick up of cartons and opening of cartons. # For the various sizes of products machine has the facility to adjust chain width. # For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. # For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, # Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. # The whole operation is controlled by easy to operate PLC. # Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. # Product counter facility is inbuilt. # Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. # Machine has online embossing facility for the batch coding. # Option for Inkjet Printing on cartons can be provided. # Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Optional Features include: # The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum # No suction of carton if missing Tube # Rejection of carton if missing leaflet # Display of machine faults, speed and finished products counting # Machine stops if no products or incorrect position of products. # Stable performance, operation is easy to control Sensors: # Tube presence detection sensor # Leaflet presence detection sensor # Carton present detection sensor Technical Data: Machine Weight & Dimensions # Dimensions in mm 3100×1350×1450(L×W×H) # Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): # Grammage Between 60 to 70 gsm # Size range From 100 x 100 mm to 250 ×190mm # Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons.