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Blister Packing Machines

BLISTRIP–II is a high speed automatic blister packing machine for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in blister packs using PVC-Alu packaging materials. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.The output capacity of the machine depends on the product characteristics. In case of slightly curved or flat tablets up to 10mm dia an output of 300 packs per minute can be optimally achieved. Features: # High speed, High production, Cost effective # Machine with the highest output – to – investment ratio # Lowest cost per pack # Combi packs possible for better utilization of capacity and packaging materials # Edge – to – edge cutting to eliminate trim waste between packs # Special tool design reduces trim waste # Continuous blister forming at low temperature by contact heating system # All change over parts and adjustments accessible from front side # In-built water chiller available # Easy and quick change over reduces material wastage and down time # Simpler operation reduces operator fatigue – increases output # Extended guide track can accommodate up to four feeders to produce multi-product kit packs # High strokes rate gives you high outputs for all sizes of blisters Specifications: # Max. Web Width 210 mm # Max. Forming depth 10 mm (Expandable up to 20) # Max. output: Packs/Min 300 (2 UP), 450 (3 UP) # Max. Strokes/Min 150 Efficiency: Our Competence and experience in package design ensures optimum utilization of machine capacity to give highest possible output as well as minimum possible packaging material consumption. Performance: Simplicity of design with careful placement of various stations giving operator full vision and total control of all principal functions of machine that enhances performance. Reliability: Solid structure and sturdy components together with easy to set up and maintain mechanism ensures maximum availability. Quick and easy change over from one format to another improves productivity. Flexibility: The machine can handle wide range of forming and lidding materials, can be equipped with various types of feeding systems to handle most types and shapes of pharmaceutical tablets, hard capsules, soft capsules, pills as well as some irregular shaped objects in any presentation. ************************************************************************ Youtube Link: https://www.youtube.com/watch?v=PRU5lboIxUc

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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning ************************************************************************ Youtube Link: https://youtu.be/dSaaT4wrXuc

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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance

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Accessories and Ancillary Equipments

BLISTPOP is a simple de-blistering machine which is used to recover tablets / capsules / dragees from damaged or incomplete blister packs. A damaged or incomplete pack is inserted between two guides and pushed manually inside. Three adjustable wheels grips and draws the pack under a rubberized roller. The rubber roller presses down on the blister cavities-pushing out the product. The machine is adjustable to suit most pack sizes. The machine is suitable to open aluminum foil as well as glassine foil. Opened product is collected in a box and packaging material is collected at the back. The machine is universal type and does not need any change- over parts. By proper adjustments of wheels, guides and pressure of rubber roller a high rate of recovery can be achieved. Machine is constructed from stainless steel and is mounted on castor wheels.

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Accessories and Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Some of the Important Features include: # The unit is made compact and versatile and as per GMP norms. # The structure is made of SS 304. # Rigid vibration free construction for trouble free performance. # Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. # Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). # Carton stacker has a facility of stacking 300 Cartons. # Facility of no tube no carton. # Facility of no cartons machine stop. # Facility of no leaflet carton rejects. # Provision of safety interlock of door opening. # Specially designed vacuum device for pick up of cartons and opening of cartons. # For the various sizes of products machine has the facility to adjust chain width. # For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. # For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, # Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. # The whole operation is controlled by easy to operate PLC. # Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. # Product counter facility is inbuilt. # Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. # Machine has online embossing facility for the batch coding. # Option for Inkjet Printing on cartons can be provided. # Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Optional Features include: # The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum # No suction of carton if missing Tube # Rejection of carton if missing leaflet # Display of machine faults, speed and finished products counting # Machine stops if no products or incorrect position of products. # Stable performance, operation is easy to control Sensors: # Tube presence detection sensor # Leaflet presence detection sensor # Carton present detection sensor Technical Data: Machine Weight & Dimensions # Dimensions in mm 3100×1350×1450(L×W×H) # Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): # Grammage Between 60 to 70 gsm # Size range From 100 x 100 mm to 250 ×190mm # Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons.

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