Products

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning ************************************************************************ Youtube Link: https://youtu.be/dSaaT4wrXuc

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

BLISTRIP–II is a high speed automatic blister packing machine for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in blister packs using PVC-Alu packaging materials. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.The output capacity of the machine depends on the product characteristics. In case of slightly curved or flat tablets up to 10mm dia an output of 300 packs per minute can be optimally achieved. Features: # High speed, High production, Cost effective # Machine with the highest output – to – investment ratio # Lowest cost per pack # Combi packs possible for better utilization of capacity and packaging materials # Edge – to – edge cutting to eliminate trim waste between packs # Special tool design reduces trim waste # Continuous blister forming at low temperature by contact heating system # All change over parts and adjustments accessible from front side # In-built water chiller available # Easy and quick change over reduces material wastage and down time # Simpler operation reduces operator fatigue – increases output # Extended guide track can accommodate up to four feeders to produce multi-product kit packs # High strokes rate gives you high outputs for all sizes of blisters Specifications: # Max. Web Width 210 mm # Max. Forming depth 10 mm (Expandable up to 20) # Max. output: Packs/Min 300 (2 UP), 450 (3 UP) # Max. Strokes/Min 150 Efficiency: Our Competence and experience in package design ensures optimum utilization of machine capacity to give highest possible output as well as minimum possible packaging material consumption. Performance: Simplicity of design with careful placement of various stations giving operator full vision and total control of all principal functions of machine that enhances performance. Reliability: Solid structure and sturdy components together with easy to set up and maintain mechanism ensures maximum availability. Quick and easy change over from one format to another improves productivity. Flexibility: The machine can handle wide range of forming and lidding materials, can be equipped with various types of feeding systems to handle most types and shapes of pharmaceutical tablets, hard capsules, soft capsules, pills as well as some irregular shaped objects in any presentation. ************************************************************************ Youtube Link: https://www.youtube.com/watch?v=PRU5lboIxUc

BLISTPOP is a simple de-blistering machine which is used to recover tablets / capsules / dragees from damaged or incomplete blister packs. A damaged or incomplete pack is inserted between two guides and pushed manually inside. Three adjustable wheels grips and draws the pack under a rubberized roller. The rubber roller presses down on the blister cavities-pushing out the product. The machine is adjustable to suit most pack sizes. The machine is suitable to open aluminum foil as well as glassine foil. Opened product is collected in a box and packaging material is collected at the back. The machine is universal type and does not need any change- over parts. By proper adjustments of wheels, guides and pressure of rubber roller a high rate of recovery can be achieved. Machine is constructed from stainless steel and is mounted on castor wheels.

BLISTPOP is a simple de-blistering machine which is used to recover tablets / capsules / dragees from damaged or incomplete blister packs. A damaged or incomplete pack is inserted between two guides and pushed manually inside. Three adjustable wheels grips and draws the pack under a rubberized roller. The rubber roller presses down on the blister cavities-pushing out the product. The machine is adjustable to suit most pack sizes. The machine is suitable to open aluminum foil as well as glassine foil. Opened product is collected in a box and packaging material is collected at the back. The machine is universal type and does not need any change- over parts. By proper adjustments of wheels, guides and pressure of rubber roller a high rate of recovery can be achieved. Machine is constructed from stainless steel and is mounted on castor wheels.

High speed automatic multi head container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins or bottles are loaded on turntable from where they are transferred onto a conveyor belt. They are then indexed into the filling station. No-Container-No-Fill device will stop dozing operation if containers are not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are transported over conveyor for further operations and handling. Jicon Industries are leading Pharmaceutical Machines Manufacturers and Exporters in Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Features : # PLC Controlled machine with colour Touch Screen # Can fill creams of various viscosity # No – Container – No – Fill interlock # Tail Cutting arrangement after dozing # Easy change over from one size to another # Fill quantity can be accurately adjusted # Fill accuracy up to ±0.5% # Simple in operation and maintenance # Jacketed hopper with stirrer for high viscosity products can be provided as an option Models Available: A. CF-2: # Dozer: Double Head # Filling Range: 5 to 500 ml # Output: 10 to 60 per min B. CF-3: # Dozer: Triple Head # Filling Range: 5 to 200 ml # Output: 40 to 90 per min C. CF-4: # Dozer: Four Head # Filling Range: 5 to 200 ml # Output: 80 to 120 per min Note: # Fill Range with interchangeable Filling Syringe of different capacity # Output depends on fill quantity and material characteristics. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.