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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning

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Container Filling Machines

High speed automatic multi head container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins or bottles are loaded on turntable from where they are transferred onto a conveyor belt. They are then indexed into the filling station. No-Container-No-Fill device will stop dozing operation if containers are not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are transported over conveyor for further operations and handling. Jicon Industries are leading Pharmaceutical Machines Manufacturers and Exporters in Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Features : # PLC Controlled machine with colour Touch Screen # Can fill creams of various viscosity # No – Container – No – Fill interlock # Tail Cutting arrangement after dozing # Easy change over from one size to another # Fill quantity can be accurately adjusted # Fill accuracy up to ±0.5% # Simple in operation and maintenance # Jacketed hopper with stirrer for high viscosity products can be provided as an option Models Available: A. CF-2: # Dozer: Double Head # Filling Range: 5 to 500 ml # Output: 10 to 60 per min B. CF-3: # Dozer: Triple Head # Filling Range: 5 to 200 ml # Output: 40 to 90 per min C. CF-4: # Dozer: Four Head # Filling Range: 5 to 200 ml # Output: 80 to 120 per min Note: # Fill Range with interchangeable Filling Syringe of different capacity # Output depends on fill quantity and material characteristics.

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Blister Packing Machines

ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different application. Some of the Important Features include: # Simple Operation # Quick Change Over # Cost Efficient # Easy Maintenance # Ideal for small batch production # Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs # Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams Models Available: # ALBLIS - I & ALBLIS - Ixt (max packs/min: 60 with double track, max strokes/min: 30, max base material width: 140mm, max pack size: 130mm x 130mm) # ALBLIS - II (max packs/min: 200 with four track (PVC-Alu), max strokes/min: 50 (PVC-Alu), max base material width: 260mm, max forming: 250mm x 140mm) # ALBLIS - 350 (max packs/min: upto 400 (depending on pack size), max strokes/min: 50 (PVC-Alu), max base material width: 350mm, max forming: 340mm x 160mm) https://www.jicon.com/automatic-flat-plate-blister-packing-machine-alblis.php

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Capsule Filling Machines

ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powder in the form of slug in hard gelatin capsules. ENSULE series are high speed, high performance machines that incorporates latest international design and is built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. These machines are also capable of filling pellets and tablets for flexibility of multiple dosage combination such as powder + pellets + tablet. These are extremely durable and reliable machines that fills dosages to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are also easy to clean and meets GMP standards. Features: # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Variable speed AC drive for main motor ensures speed adjustment Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. For More information, please follow the link: https://jicon.com/automatic-capsule-filling-machine-manufacturer-india.php

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Container Filling Machines

High speed automatic multi head container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins or bottles are loaded on turntable from where they are transferred onto a conveyor belt. They are then indexed into the filling station. No-Container-No-Fill device will stop dozing operation if containers are not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are transported over conveyor for further operations and handling. Jicon Industries are leading Pharmaceutical Machines Manufacturers and Exporters in Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Features : # PLC Controlled machine with colour Touch Screen # Can fill creams of various viscosity # No – Container – No – Fill interlock # Tail Cutting arrangement after dozing # Easy change over from one size to another # Fill quantity can be accurately adjusted # Fill accuracy up to ±0.5% # Simple in operation and maintenance # Jacketed hopper with stirrer for high viscosity products can be provided as an option Models Available: A. CF-2: # Dozer: Double Head # Filling Range: 5 to 500 ml # Output: 10 to 60 per min B. CF-3: # Dozer: Triple Head # Filling Range: 5 to 200 ml # Output: 40 to 90 per min C. CF-4: # Dozer: Four Head # Filling Range: 5 to 200 ml # Output: 80 to 120 per min Note: # Fill Range with interchangeable Filling Syringe of different capacity # Output depends on fill quantity and material characteristics. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/automatic-cream-filling-machine-manufacturer-india.php

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Container Filling Machines

A simple and sturdy semi-automatic container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins, bottles are to be manually placed under the filling nozzles. No-Container-No-Fill device will stop the machine if container is not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are to be manually removed from machine and replaced with next empty container. Features : # Can fill creams of various viscosity # No – Container – No – Fill interlock # Tail Cutting arrangement after dozing # Easy change over from one size to another # Fill quantity can be accurately adjusted # Fill accuracy up to ±0.5% # Simple in operation and maintenance Compressed Air requirement: 2 CFM @ 6 bar Models Available: A. SACnF-1: # Dozer: Single Head # Filling Range: 5 to 500 ml # Output: 10 to 30 per min B. SACnF-2: # Dozer: Double Head # Filling Range: 5 to 500 ml # Output: 20 to 60 per min Note: # Fill Range with interchangeable Filling Syringe of different capacity # Output depends on fill quantity and material characteristics. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/semi-automatic-container-filling-machine-for-creams-and-ointment.php

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Process Equipments

Conventional coating pans are used to film coat or sugar coat tablets, pills, etc. Apart from the pharmaceutical industry, these machines are used in a variety of industries such as Pharmaceutical, Confectionery, Food and others. The product is to be filled inside the pan. During the rotation motion of the pan, coating material is sprayed by spraying system. At the same time hot air is supplied through inbuilt Hot air blower system which dries the coat rapidly. Thus a solid and smooth surface is formed over the product. # Suitable for sugar coating, film coating and coloring of tablets. # Mirror polished SS pans ensure uniform and excellent coating of tablets # Standard supply includes hot air blower # Thermostatically controlled heater provides regulated air upto 75ยบ C. # Specially designed stand allows changing of tilt angle of pan. # Variable speed drive. Standard Models: MODEL PAN SIZE APPROX.CAPACITY MAIN MOTOR BLOWER MOTOR CP-300 300 mm 8 kg. 0.37 kw. 0.18 kw CP-600 600 mm 30 kg. 0.75 kw. 0.18 kw CP-900 900 mm 50 kg. 0.75 kw. 0.37 kw CP-1050 1050 mm 70 kg 1.0 kw 0.37 kw CP-1200 1200 mm 100 kg. 2.2 kw. 0.75 kw CP-1500 1500 mm 150 kg. 3.7 kw. 1.0 kw Spray Coating Equipment: Spray coating machines for rapid and uniform coating of tablets, granules and pallets. Spray coating machine work as an attachment to the coating pan. These machines feature stainless steel 316 quality pressure vessel provided with SS jacket with electric heaters and thermostat control. # Suitable for film coating on tablets and granules. # Also used for sugar coating with some modifications. # Portable unit with various capacities. # All contact parts of SS 316 and non contact parts of SS 304. # Comprises of main vessel, SS stand for holding spray nozzles at different angles and various heights, pneumatic motor, air & solution control valve, pressure gauge, safely valve & spray nozzles. # Electric / steam jacket for heating. # Inbuilt homogenizer to prepare consistent solution. # Sequential ON-OFF timer for nozzles with Pneumatic cylinder. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/coating-pan.php

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Blister Packing Machines

Flat Plate Blister Packing Machine Ideal for R&D, pilot plants and small batch production: ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. Some of the Important Features include: # Simple Operation # Ideal for small batch production # Quick Change Over # Cost Efficient # Easy Maintenance # Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs # Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams etc # Can be supplied without automatic product feeding system to make it suitable for R&D and Formulation Development applications Technical Specifications: # BASE MATERIAL: MAX WIDTH: 140mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 40mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MAX. PACK SIZE: 110mm x 130mm (1 UP), 110mm x 62mm (2 UP) # MIN. PACK SIZE: 40mm x 45mm # MAX. FORMING DEPTH: 10mm (EXTENDABLE TO 20mm) # MAX. OUTPUT* ie PACKS / MIN: 30 (1 UP) and 60 (2 UP) # MAX. STROKES / MIN: 30

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Blister Packing Machines

Automatic Flat Plate Blister Packing Machine (Ideal for Commercial High Output batches): ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. The standard configuration of the machine is for producing Alu-Alu blister suitable for Pharmaceutical Tablets, Capsules, Dragees etc. The standard configuration may be opted out or can be combined with other configurations. Some of the Important Features include: # Quick Change Over # Cost Efficient # Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs # Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams etc # Simple Operation # Cost Efficient # Easy Maintainence Technical Specifications: # BASE MATERIAL: MAX WIDTH: 260mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 260mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MAX. PACK SIZE: 250mm x 140mm # MAX. FORMING DEPTH: 14mm # MAX. OUTPUT* ie PACKS / MIN: 70 (Alu-Alu, 2 Tracks), 200 (Alu-PVC, 4 Tracks) # MAX. STROKES / MIN: 35 (Alu-Alu), 50 (Alu-PVC)

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