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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning

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Capsule Filling Machines

ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powder in the form of slug in hard gelatin capsules. ENSULE series are high speed, high performance machines that incorporates latest international design and is built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. These machines are also capable of filling pellets and tablets for flexibility of multiple dosage combination such as powder + pellets + tablet. These are extremely durable and reliable machines that fills dosages to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are also easy to clean and meets GMP standards. Features: # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Variable speed AC drive for main motor ensures speed adjustment Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. For More information, please follow the link: https://jicon.com/automatic-capsule-filling-machine-manufacturer-india.php

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Accessories & Ancillary Equipments

LTA -150 and LTA - 300 are Leak Test apparatus models by Jicon Technologies. 150 and 300 denotes the diameter of the dessicator. This is an ideal instrument to check sealing integrity of Blister Packs; Strip Packs; Sachet and Pouch Packs etc. It is also used for checking leaks from Capped Bottles; Induction Sealed Containers; Sealed Or Crimped Tubes etc The instrument is equipped with long lasting vacuum pump, which gives high level of vacuum (up to 550 Hg) in shortest possible time. Die pressed polycarbonate vacuum desiccator sustains vacuum for long time. A vacuum gauge is provided to indicate vacuum level. A vacuum flow control cum isolation valve is provided to disconnect the vacuum source, thus avoiding the need of continuous running of vacuum pump. A digital timer is provided to set vacuum hold time as desired. The apparatus’s amazing compactness saves lot of valuable space in process control laboratories.

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Accessories and Ancillary Equipments

LTA -150 and LTA - 300 are Leak Test apparatus models by Jicon Technologies. 150 and 300 denotes the diameter of the desiccator. This is an ideal instrument to check sealing integrity of Blister Packs; Strip Packs; Sachet and Pouch Packs etc. It is also used for checking leaks from Capped Bottles; Induction Sealed Containers; Sealed Or Crimped Tubes etc The instrument is equipped with long lasting vacuum pump, which gives high level of vacuum (up to 550 Hg) in shortest possible time. Die pressed polycarbonate vacuum desiccator sustains vacuum for long time. A vacuum gauge is provided to indicate vacuum level. A vacuum flow control cum isolation valve is provided to disconnect the vacuum source, thus avoiding the need of continuous running of vacuum pump. A digital timer is provided to set vacuum hold time as desired. The apparatus’s amazing compactness saves lot of valuable space in process control laboratories. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/leak-test-apparatus.php

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Process Equipments

Automatic Ointment / Cream Manufacturing Plant is used to prepare medicated homogenised emulsion of Wax and Water to a particular formulation. It is useful for manufacturing of creams, ointments, pastes and gels for pharmaceutical and cosmetic industries. It consists of 3 vessels: a) Jacketed Water Phase Vessel of adequate capacity according to batch size of the product to heat the water to a specified temperature according to formulation. b) Jacketed Wax Phase Vessel to melt wax of required formulated quantity to specified temperature. c) Molten wax and hot water then transferred by Vacuum to Jacketed Main (Reactor) Vessel through filter and the pipe lines laid in the plant, Medicinal ingredients according to formula of the formulation added, then processed at constant temperature under 400 mm Vacuum with continuous stirring, homogenized till it becomes an emulsion with consistent viscosity. Heating can be Electrical / Steam / Thermic Fluid. Plant Capacities ranging from 50kg to 1000kg can be manufactured. All contact parts are made of superior quality SS 316 / SS 316 L grade stainless steel material, other non-contact parts are made out of SS 304 material. Jackets are made out of M.S., cladded with SS 304. This meets GMP standards. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/ointment-manufacturing-plant-manufacturer-india.php

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Process Equipments

FBD (FLUID BED DRYER) Salient Features: # Better productivity and lesser drying time. # Less handing, more hygienic. # Uniform drying at low temperature. # Pneumatic sealing for higher capacity models. # Static grounders to eliminate electro-static charge # Product container with tilting arrangement. # Flame proof models also available. # Models available from 2 Kg. To 300 Kg Description: A Fluid Bed Dryer with latest improvement in design make this unit a truly versatile one for pharmaceutical, food, dyestuff, chemical and polymer industries. All contact parts are made out of S.S.304/316 and are provided with isolated control panel. Operation: Due to induced draft created by specially designed heavy duty fan the atmospheric air is drawn through the 5 micron air filter. The filtered air is then to the required temperature by electric heaters / steam radiator. The hot air passes through the product container and the product gets dried by Air fluidisation and the air control circulation by damper. The filter bag prevents fine particles from carrying over to exhaust air steam. Selection: Selection of capacity of fluid bed dryer depends upon bulk density, drying temperature and moisture contents of wet material to be dried. In case of 120 kg model a batch of 145 kg wet material can be loaded provided the bulk density of the material is 0.6kg/lit. (approx) Optional: # Digital temperature controller cum indicator for steam operated dryer. # Pneumatic bag shaking device. # Intrinsically safe earthing system. # Bottom & rear chambers made our of S.S.-304 quality # Flame proof Motor with push button station. # Available in GMP / S.S. Models About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/fluid-bed-dryer-manufacturer-india.php

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Process Equipments

Designed for efficient and homogeneous mixing of dry and wet powders. Newly designed stuffing box prevents contamination. Sliding type covers with protective grill and safety devices are provided. Trough tilts forward for discharge of materials either manually or by motorised arrangement. # Mounted on strong structural frame for sturdy operation. # Limit switch is provided to stop running blades as soon as the cover is lifted. # Full Stainless Steel construction to comply with cGMP norms. # Loading / unloading platform can be fabricated as per client’s requirements. MADE IN TWO TYPES OF AGITATORS: PADDLE TYPE & RIBBON TYPE. # PADDEL TYPE SUITABLE FOR WET, TOUGH DOUGH MIXING, AS WELL AS DRY POWDER MIXING. # RIBBON TYPE SUITABLE FOR DRY FREELY FLOWING POWDERS. MODEL APP WORKING CAPACITY OVER FLOW CAPACITY MOTOR HP MM 50 50 Kg 125 litres 3 MM 100 100 Kg 240 litres 5 MM 200 200 Kg 480 litres 7.5 MM 250 250 Kg 550 litres 10 MM 350 350 Kg 750 litres 12.5 MM 500 500 Kg 1150 litres 15 About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Accessories and Ancillary Equipments

Jicon manufactures and supplies Changeover Parts for not only our own make machines, but also for other popular brands. The machines includes Blister Packing Machines, Capsule Filling Machines, Tube Filling Machines, Cartoning Machines etc. Features: # High Precision, Accuracy and fineness of fitment # MOC as per cGMP standards and as recomended # Assurity of Performance # Test Certificates issued # Help provided in Validation # Aftersales Support About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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