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Jicon manufactures complete granulation line equipments including the Blenders viz. Double Cone Blenders, Octagonal Blenders and V Blenders.
Size and technical specifications can vary based on the URS and Specs Sheet
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Double Cone Blender:
The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand.
Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Because of the conical shape of vessel, mass of flowing powders contract and expand continuously, achieving desired mixing or blending. Baffles attached to the central shaft obstruct the flow of powders generating cross flows that assist in quicker blending.
https://jicon.com/dry-powder-blenders.php
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Octagonal Blender:
The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Octagonal Blender is suitable mainly for Crystalline & Granular material.
The Octagonal Blender gives best results for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
When the product container vessel of Octagonal Blender starts rotating, the granules start flowing due to gravitational force. Because of the octagonal shape of the product container, the granules generates cross flows as well as constantly shrinking and expanding volumes. This ensures uniform mixing hence can be run at lower RPM.
https://jicon.com/dry-powder-blenders.php
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V Blender:
The machine is primarily suitable for mixing or lubricating of dry, freely flowing powders or granules. The machine has been designed for use in a pharmaceutical formulation manufacturing unit, in compliance with the latest GMP rules.
The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand.
Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Due to the “V“ shape of container, the materials get sufficient continuous movement and hence requirement of RPM is medium that results in good quality blending / lubrication of granules without size reduction.
https://jicon.com/dry-powder-blenders.php
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About Jicon Technologies:
Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.
Automatic Flat Plate Blister Packing Machine (Ideal for Commercial High Output batches):
ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications.
The standard configuration of the machine is for producing Alu-Alu blister suitable for Pharmaceutical Tablets, Capsules, Dragees etc. The standard configuration may be opted out or can be combined with other configurations.
Some of the Important Features include:
# Quick Change Over
# Cost Efficient
# Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs
# Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams etc
# Simple Operation
# Cost Efficient
# Easy Maintainence
Technical Specifications:
# BASE MATERIAL: MAX WIDTH: 260mm
(COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm)
# LIDDING MATERIAL: MAX. WIDTH: 260mm
(HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm)
# MAX. PACK SIZE: 250mm x 140mm
# MAX. FORMING DEPTH: 14mm
# MAX. OUTPUT* ie PACKS / MIN: 70 (Alu-Alu, 2 Tracks), 200 (Alu-PVC, 4 Tracks)
# MAX. STROKES / MIN: 35 (Alu-Alu), 50 (Alu-PVC)
Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements.
Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards.
Features:
# High Speed Production
# PLC & Touch Screen controlled machine
# Product handled: powder as standard. Pellet and tablet feeding devices optional
# Compact, sturdy and meets cGMP standards
# Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover
# Dozing System: Tamping (slug formation through progressive compression)
# Quick & easy fill weight adjustment
# Tamping System for powders ensures accurate fill weight - accuracy of ± 2%
# Powder sensor maintains constant level of powder in the dosing chamber
# Audio alert on capsules running low in hopper
# Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Technical Specifications:
ENSULE–400
# Rated Output (powder) 24,000 per hour
# Rated Output (pellets) 15,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–750
# Rated Output (powder) 45,000 per hour
# Rated Output (pellets) 35,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–1500
# Rated Output (powder) 90,000 per hour
# Rated Output (pellets) 70,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
ENSULE–2000
# Rated Output (powder) 120,000 per hour
# Rated Output (pellets) 95,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
Position wise functional sequence:
Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional)
Station 2: Empty Capsule loading and separation
Station 3: Tamping style Powder Filling (standard)
Station 4: Pellet or Tablet Filling (optional)
Station 5: Ejection of un-separated capsule
Station 6: Idle
Station 7: Capsule locking
Station 8: Discharge of filled capsules
Station 9: Segment cleaning
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Youtube Link:
https://youtu.be/dSaaT4wrXuc
Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements.
Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards.
Features:
# High Speed Production
# PLC & Touch Screen controlled machine
# Product handled: powder as standard. Pellet and tablet feeding devices optional
# Compact, sturdy and meets cGMP standards
# Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover
# Dozing System: Tamping (slug formation through progressive compression)
# Quick & easy fill weight adjustment
# Tamping System for powders ensures accurate fill weight - accuracy of ± 2%
# Powder sensor maintains constant level of powder in the dosing chamber
# Audio alert on capsules running low in hopper
# Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Technical Specifications:
ENSULE–400
# Rated Output (powder) 24,000 per hour
# Rated Output (pellets) 15,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–750
# Rated Output (powder) 45,000 per hour
# Rated Output (pellets) 35,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–1500
# Rated Output (powder) 90,000 per hour
# Rated Output (pellets) 70,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
ENSULE–2000
# Rated Output (powder) 120,000 per hour
# Rated Output (pellets) 95,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
Position wise functional sequence:
Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional)
Station 2: Empty Capsule loading and separation
Station 3: Tamping style Powder Filling (standard)
Station 4: Pellet or Tablet Filling (optional)
Station 5: Ejection of un-separated capsule
Station 6: Idle
Station 7: Capsule locking
Station 8: Discharge of filled capsules
Station 9: Segment cleaning
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Youtube Link:
https://youtu.be/dSaaT4wrXuc
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