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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Tube Filling Machines

ATF-I is designed to fill and seal aluminium / lami / plastic tubes at high speeds. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system. The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes The Technical Specs are as Follows: # Construction: Fully enclosed # Operation System Single Head, Rotary Index Table # Output 2400 tubes per hour for lami tubes; 3000 tubes per hour for alu tubes # Tube Diameter Minimum 12 mm to maximum 35 mm for alu, maximum 50 mm for lami # Tube Length Minimum 50 mm to maximum 220 mm # Tube Loading Automatic through a tube holding tray (also known as ‘ tube loading hopper ’ – to be manually loaded) # Tube Orientation Automatic, electronically controlled # Tube Cleaning By compressed air blow # Product Hopper S.S. 304, 50 liters capacity. {Water jacket with electrical heating and hot water circulation pump optional} # Product Agitator Slow speed agitator for stirring of product in hopper as an option # Filling Nozzle Fixed nozzle, with tube lifting at filling station – to lift up the tube so that nozzle gets inserted inside tube while filling. {Diving nozzle optional}. NO−TUBE−NO−FILL system incorporated. # Tail Cutting By suck-back method (to prevent dripping after filling operation) # Dozing Range a) 3 to 30 ml, b) 30 to 100 ml, c) 100 to 250 ml # Tube Sealing By hot air tool for plastic and lami tubes; By double fold and crimping tool for aluminium tubes # Batch Code Embossing In sealing jaws for plastic / lami tubes and in crimping jaws for alu tubes # Trim Waste Collected in a container on machine # Tube Ejection Automatic, through a discharge chute for collection About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/automatic-tube-filling-machine-manufacturer-india.php

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Tube Filling Machines

SATF is designed to fill and seal aluminium / plastic / lami tubes. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system. Machine available in two configurations: # for aluminium tubes # for lami (laminated)/ plastic tubes The Technical Specs are as Follows: # Construction: Partially enclosed # Operation System Single Head, Rotary Index Table # Output Upto 1800 tubes per hour for alu tubes; 2400 tubes per hour for lami and plastic tubes # Products Handled Cream, ointment, gel, paste, balm and other similar viscous products # Tube Diameter Minimum 12 mm to maximum 50 mm # Tube Length Minimum 50 mm to maximum 220 mm # Tube Loading To be performed Manulally # Tube Orientation To be performed Manulally # Feeding Hopper S.S. 304, 50 liters capacity. {Water jacket with ele heating and hot water circulation pump optional} # Product Agitator Slow speed agitator for stirring of product in hopper as an option # Filling Nozzle Fixed nozzle, with tube lifting at filling station – to lift up the tube so that nozzle gets inserted inside tube while filling. {Diving nozzle optional}. NO−TUBE−NO−FILL system incorporated. # Tail Cutting By suck-back method (to prevent dripping after filling operation) # Dozing Range a) 3 to 30 ml, b) 30 to 100 ml, c) 100 to 250 ml # Tube Sealing By hot air tool for plastic and lami tubes; By double fold and crimping tool for aluminium tubes # Batch Code Embossing In sealing jaws for plastic / lami tubes and in crimping jaws for alu tubes # Tube Ejection Automatic, through a discharge chute for collection About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/semi-automatic-tube-filling-machine.php

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Accessories & Ancillary Equipments

Capsule polishing cum Sorting Machine is used in connection with the ENSULE or SACF series of Capsule Filling machines. The components used in capsule polishing machine are made of high grade steel. Main chamber of the system is made of quality approved stainless steel covered with nylon net. The capsules are inserted into the polishing chamber of the unit through feed hopper. The feed capsules are rubbed inside the polished chamber of the machine to remove the dust deposits. Key Features: # Polishing chamber of the unit is attached with the dust collector to collect the dust particles of the feed capsules # Technical Specifications: Specific provision for compressed air to clean nylon brush # Easy to dismantle or clean or segregate # Low space utilization Technical Specifications: # Model: CPM - 100 # Capacity: 120,000 capsules per hour # Motor Rating: 0.18 KW # Weight: 50 kg (approx) # Dimensions: 1000 x 700 x 95 About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/capsule-polishing-and-sorting-machine.php

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Container Filling Machine

A simple and sturdy semi-automatic container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins, bottles are to be manually placed under the filling nozzles. No-Container-No-Fill device will stop the machine if container is not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are to be manually removed from machine and replaced with next empty container. Features : # Can fill creams of various viscosity # No – Container – No – Fill interlock # Tail Cutting arrangement after dozing # Easy change over from one size to another # Fill quantity can be accurately adjusted # Fill accuracy up to ±0.5% # Simple in operation and maintenance Compressed Air requirement: 2 CFM @ 6 bar Models Available: A. SACnF-1: # Dozer: Single Head # Filling Range: 5 to 500 ml # Output: 10 to 30 per min B. SACnF-2: # Dozer: Double Head # Filling Range: 5 to 500 ml # Output: 20 to 60 per min Note: # Fill Range with interchangeable Filling Syringe of different capacity # Output depends on fill quantity and material characteristics. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/semi-automatic-container-filling-machine-for-creams-and-ointment.php

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Process Equipments

FBD (FLUID BED DRYER) Salient Features: # Better productivity and lesser drying time. # Less handing, more hygienic. # Uniform drying at low temperature. # Pneumatic sealing for higher capacity models. # Static grounders to eliminate electro-static charge # Product container with tilting arrangement. # Flame proof models also available. # Models available from 2 Kg. To 300 Kg Description: A Fluid Bed Dryer with latest improvement in design make this unit a truly versatile one for pharmaceutical, food, dyestuff, chemical and polymer industries. All contact parts are made out of S.S.304/316 and are provided with isolated control panel. Operation: Due to induced draft created by specially designed heavy duty fan the atmospheric air is drawn through the 5 micron air filter. The filtered air is then to the required temperature by electric heaters / steam radiator. The hot air passes through the product container and the product gets dried by Air fluidisation and the air control circulation by damper. The filter bag prevents fine particles from carrying over to exhaust air steam. Selection: Selection of capacity of fluid bed dryer depends upon bulk density, drying temperature and moisture contents of wet material to be dried. In case of 120 kg model a batch of 145 kg wet material can be loaded provided the bulk density of the material is 0.6kg/lit. (approx) Optional: # Digital temperature controller cum indicator for steam operated dryer. # Pneumatic bag shaking device. # Intrinsically safe earthing system. # Bottom & rear chambers made our of S.S.-304 quality # Flame proof Motor with push button station. # Available in GMP / S.S. Models About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/fluid-bed-dryer-manufacturer-india.php

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Process Equipments

COLLOID MILL: Homogenizing, emulsifying, dispersing, mixing, extracting etc., catering to the needs of several industries; such as # Pharmaceutical Industry # Food, Dairy, Confectionery Industry # Chemical Industry # Paint Industry # Textile Industry # Cosmetic And Detergent Industry # Rubber Industry # Starch Industry # Paper Industry The product is subjected to high shearing, cutting, and rubbing forces between two toothed surfaces. The product, while passing down the hopper, initially gets sized in the preliminary breaking drum where it is broken and thrown into the first stator tooth stage. Due to conical arrangement and the centrifugal effect of the rotor rotating at a speed of 2800 r.p.m., the material is forced into second tooth stage. The tooth design of the grinding set causes powerful transients that subject the particle with high forces, Intensity of which increases as product reaches the lowest grinding stage. The ground material continuously leaves the mill through the outlet pipe and if required, can be recirculated. Outstanding and rigid design and construction combined with excellent quality of workmanship ensures superior end product, suitable for continuous operation over long periods of time. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/colloid-mill.php

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