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Blister Packing Machines

ALBLIS-350 is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25-35 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30-50 cycles per minute. Some of the Important Features include: # Large Format Area for maximising your output # Heavy construction of machine ensures consistent performance of the machine for a long life # Simple to Operate, Simple to Maintain ensures minimum downtime of machine # Affordable Change Parts # Space efficient machine – maximum output per square feet of your clean room # Machine can be specced with different types of feeding systems for different requirements # Can handle a wide range of packing materials with capability of thermoforming as well as cold forming Technical Specifications: # BASE MATERIAL: MAX WIDTH: 350mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 350mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MIN. FORMING AERA: 340mm x 160mm # MAX. FORMING DEPTH: 14mm # MAX. OUTPUT* ie PACKS/MIN: Upto 400 (depending on Pack Size & Pack Configurations) # MAX. STROKES/MIN: 35 (Alu-Alu), 50 (Alu-PVC) # DIMENSIONS: 4400mm x 1200mm x 2100mm (H)

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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning

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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Capsule Filling Machines

ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powder in the form of slug in hard gelatin capsules. ENSULE series are high speed, high performance machines that incorporates latest international design and is built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. These machines are also capable of filling pellets and tablets for flexibility of multiple dosage combination such as powder + pellets + tablet. These are extremely durable and reliable machines that fills dosages to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are also easy to clean and meets GMP standards. Features: # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Variable speed AC drive for main motor ensures speed adjustment Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. For More information, please follow the link: https://jicon.com/automatic-capsule-filling-machine-manufacturer-india.php

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Tube Filling Machines

ATF-I is designed to fill and seal aluminium / lami / plastic tubes at high speeds. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system. The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes The Technical Specs are as Follows: # Construction: Fully enclosed # Operation System Single Head, Rotary Index Table # Output 2400 tubes per hour for lami tubes; 3000 tubes per hour for alu tubes # Tube Diameter Minimum 12 mm to maximum 35 mm for alu, maximum 50 mm for lami # Tube Length Minimum 50 mm to maximum 220 mm # Tube Loading Automatic through a tube holding tray (also known as ‘ tube loading hopper ’ – to be manually loaded) # Tube Orientation Automatic, electronically controlled # Tube Cleaning By compressed air blow # Product Hopper S.S. 304, 50 liters capacity. {Water jacket with electrical heating and hot water circulation pump optional} # Product Agitator Slow speed agitator for stirring of product in hopper as an option # Filling Nozzle Fixed nozzle, with tube lifting at filling station – to lift up the tube so that nozzle gets inserted inside tube while filling. {Diving nozzle optional}. NO−TUBE−NO−FILL system incorporated. # Tail Cutting By suck-back method (to prevent dripping after filling operation) # Dozing Range a) 3 to 30 ml, b) 30 to 100 ml, c) 100 to 250 ml # Tube Sealing By hot air tool for plastic and lami tubes; By double fold and crimping tool for aluminium tubes # Batch Code Embossing In sealing jaws for plastic / lami tubes and in crimping jaws for alu tubes # Trim Waste Collected in a container on machine # Tube Ejection Automatic, through a discharge chute for collection About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/automatic-tube-filling-machine-manufacturer-india.php

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Accessories & Ancillary Equipments

Capsule polishing cum Sorting Machine is used in connection with the ENSULE or SACF series of Capsule Filling machines. The components used in capsule polishing machine are made of high grade steel. Main chamber of the system is made of quality approved stainless steel covered with nylon net. The capsules are inserted into the polishing chamber of the unit through feed hopper. The feed capsules are rubbed inside the polished chamber of the machine to remove the dust deposits. Key Features: # Polishing chamber of the unit is attached with the dust collector to collect the dust particles of the feed capsules # Technical Specifications: Specific provision for compressed air to clean nylon brush # Easy to dismantle or clean or segregate # Low space utilization Technical Specifications: # Model: CPM - 100 # Capacity: 120,000 capsules per hour # Motor Rating: 0.18 KW # Weight: 50 kg (approx) # Dimensions: 1000 x 700 x 95 About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/capsule-polishing-and-sorting-machine.php

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Process Equipments

RMG (RAPID MIXER GRANULATOR): The Rapid Mixer Granulator is designed to suit the requirements of Pharmaceutical and Chemical Industry. As the name suggests, this machine performs two operations - mixing and granulating. After mixing of dry powders or granules, subsequent wet granulation occurs producing loose granules, thus avoiding transfer of dry mixture. The mixing is achieved by paddle type impeller blades spinning close to bottom of the mixing bowl. The impeller blades are angled in a way that sets the entire mixture in a whirling - rising - tumbling motion ensuring a quick and even distribution of all dry components which leads to an even wetting of every granule. Dome shaped mixing bowl directs loose particles into whirling motion with help of impeller for efficient mixing. The large lumps formed during wet mixing are broken up by chopping tool rotating at 1440/2880 RPM. Specially designed chopper blades driven at high speed for fast and uniform granulation throughout the whole mass in mixing bowl. The mix can be discharged with the impeller running through outlet located on the side of the mixing bowl near its bottom. The mixing tool is easily removed from the drive shaft to facilitate easy cleaning of mixing bowl. The side discharge assembly is hinged for accessibility for cleaning. The machine offers following advantages: # Contact parts can be of SS 304/316 grade. # Control panel with display and timer. # All MS parts of machine are cladded / covered with SS sheets. # All components easily accessible for easy cleaning. # All electrical &pneumatic parts are prewired to simplify installation. # Limit switch provided on main lid for safe operation. # Discharge can be provided on either side to suit clients requirement. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/rapid-mixer-granulator.php

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Process Equipments

MULTIMILL: # A traditional vertical rotor mill, suitable for granulation, pulverizing, shredding, chopping etc. from dry and wet materials. # Rotor, hopper, discharge bowl etc. can be easily removed for cleaning. # Rotor has 12 blades with blunt and knife edges for hammering and cutting action and is easy to remove. # Speed is variable and reversible # 300mm diameter Standard Screen in required mesh size. # Mounted on a freely standing mobile platform with castors for easy movement. # Different mounting structures available as per client’s requirement. # Output varying from 100kg to 800kg per hour depending on product and screen. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/multi-mill.php

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