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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance

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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Accessories & Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Some of the Important Features include: # The unit is made compact and versatile and as per GMP norms. # The structure is made of SS 304. # Rigid vibration free construction for trouble free performance. # Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. # Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). # Carton stacker has a facility of stacking 300 Cartons. # Facility of no tube no carton. # Facility of no cartons machine stop. # Facility of no leaflet carton rejects. # Provision of safety interlock of door opening. # Specially designed vacuum device for pick up of cartons and opening of cartons. # For the various sizes of products machine has the facility to adjust chain width. # For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. # For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, # Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. # The whole operation is controlled by easy to operate PLC. # Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. # Product counter facility is inbuilt. # Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. # Machine has online embossing facility for the batch coding. # Option for Inkjet Printing on cartons can be provided. # Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Optional Features include: # The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum # No suction of carton if missing Tube # Rejection of carton if missing leaflet # Display of machine faults, speed and finished products counting # Machine stops if no products or incorrect position of products. # Stable performance, operation is easy to control Sensors: # Tube presence detection sensor # Leaflet presence detection sensor # Carton present detection sensor Technical Data: Machine Weight & Dimensions # Dimensions in mm 3100×1350×1450(L×W×H) # Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): # Grammage Between 60 to 70 gsm # Size range From 100 x 100 mm to 250 ×190mm # Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons.

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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/semi-automatic-capsule-filling-machine.php

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Tube Filling Machines

ATF-I is designed to fill and seal aluminium / lami / plastic tubes at high speeds. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system. The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes The Technical Specs are as Follows: # Construction: Fully enclosed # Operation System Single Head, Rotary Index Table # Output 2400 tubes per hour for lami tubes; 3000 tubes per hour for alu tubes # Tube Diameter Minimum 12 mm to maximum 35 mm for alu, maximum 50 mm for lami # Tube Length Minimum 50 mm to maximum 220 mm # Tube Loading Automatic through a tube holding tray (also known as ‘ tube loading hopper ’ – to be manually loaded) # Tube Orientation Automatic, electronically controlled # Tube Cleaning By compressed air blow # Product Hopper S.S. 304, 50 liters capacity. {Water jacket with electrical heating and hot water circulation pump optional} # Product Agitator Slow speed agitator for stirring of product in hopper as an option # Filling Nozzle Fixed nozzle, with tube lifting at filling station – to lift up the tube so that nozzle gets inserted inside tube while filling. {Diving nozzle optional}. NO−TUBE−NO−FILL system incorporated. # Tail Cutting By suck-back method (to prevent dripping after filling operation) # Dozing Range a) 3 to 30 ml, b) 30 to 100 ml, c) 100 to 250 ml # Tube Sealing By hot air tool for plastic and lami tubes; By double fold and crimping tool for aluminium tubes # Batch Code Embossing In sealing jaws for plastic / lami tubes and in crimping jaws for alu tubes # Trim Waste Collected in a container on machine # Tube Ejection Automatic, through a discharge chute for collection About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/automatic-tube-filling-machine-manufacturer-india.php

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Tube Filling Machines

SATF is designed to fill and seal aluminium / plastic / lami tubes. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system. Machine available in two configurations: # for aluminium tubes # for lami (laminated)/ plastic tubes The Technical Specs are as Follows: # Construction: Partially enclosed # Operation System Single Head, Rotary Index Table # Output Upto 1800 tubes per hour for alu tubes; 2400 tubes per hour for lami and plastic tubes # Products Handled Cream, ointment, gel, paste, balm and other similar viscous products # Tube Diameter Minimum 12 mm to maximum 50 mm # Tube Length Minimum 50 mm to maximum 220 mm # Tube Loading To be performed Manulally # Tube Orientation To be performed Manulally # Feeding Hopper S.S. 304, 50 liters capacity. {Water jacket with ele heating and hot water circulation pump optional} # Product Agitator Slow speed agitator for stirring of product in hopper as an option # Filling Nozzle Fixed nozzle, with tube lifting at filling station – to lift up the tube so that nozzle gets inserted inside tube while filling. {Diving nozzle optional}. NO−TUBE−NO−FILL system incorporated. # Tail Cutting By suck-back method (to prevent dripping after filling operation) # Dozing Range a) 3 to 30 ml, b) 30 to 100 ml, c) 100 to 250 ml # Tube Sealing By hot air tool for plastic and lami tubes; By double fold and crimping tool for aluminium tubes # Batch Code Embossing In sealing jaws for plastic / lami tubes and in crimping jaws for alu tubes # Tube Ejection Automatic, through a discharge chute for collection About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/semi-automatic-tube-filling-machine.php

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Accessories & Ancillary Equipments

JCT-100 and JCTBL -100 are truly powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Features: • The unit is made compact and versatile and as per GMP norms. • The structure is made of SS 304. • Rigid vibration free construction for trouble free performance. • Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. • Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). • Carton stacker has a facility of stacking 300 Cartons. • Facility of no tube no carton. • Facility of no cartons machine stop. • Facility of no leaflet carton rejects. • Provision of safety interlock of door opening. • Specially designed vacuum device for pick up of cartons and opening of cartons. • For the various sizes of products machine has the facility to adjust chain width. • For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. • For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, • Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. • The whole operation is controlled by easy to operate PLC. • Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. • Product counter facility is inbuilt. • Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. • Machine has online embossing facility for the batch coding. • Option for Inkjet Printing on cartons can be provided. • Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Options: • The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum • No suction of carton if missing Tube • Rejection of carton if missing leaflet • Display of machine faults, speed and finished products counting • Machine stops if no products or incorrect position of products. • Stable performance, operation is easy to control Sensors: • Tube presence detection sensor • Leaflet presence detection sensor • Carton present detection sensor Technical Data: Machine Weight & Dimensions Dimensions in mm 3100×1350×1450(L×W×H) Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): Grammage Between 60 to 70 gsm Size range From 100 x 100 mm to 250 ×190mm Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Process Equipments

VIBRO SIFTER: This machine is used for various applications like Sieving, Grading and Sizing of dry Powders and Granules in Pharmaceutical, Chemical, Food, Dye and Cosmetic industries. Machine is designed to Screen dry products through any mesh size as per particle size Also available in double / triple / four decks for multiple grading sizes in the same batch in the same process. The structure of the machine has been designed in order to achieve multiple plane vibration by suitable assembly of the specially designed Vibratory motor having eccentric weight at the top and bottom ends of the motor shaft. The motor is mounted vertically at the centre of the screening assembly, on a circular base by means of springs which allow the Unit to vibrate freely. The springs absorb the vibrations and prevent them to be transmitted on the floor. SFT-300 12" SFT-500 20" SFT-750 30" SFT-900 36" SFT-1200 48" Screen Sizes (in mm): 0.5, 1, 2, 3, 4, 5, 6, 8, 10, 12 mm etc. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/vibro-sifter.php

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Process Equipments

RMG (RAPID MIXER GRANULATOR): The Rapid Mixer Granulator is designed to suit the requirements of Pharmaceutical and Chemical Industry. As the name suggests, this machine performs two operations - mixing and granulating. After mixing of dry powders or granules, subsequent wet granulation occurs producing loose granules, thus avoiding transfer of dry mixture. The mixing is achieved by paddle type impeller blades spinning close to bottom of the mixing bowl. The impeller blades are angled in a way that sets the entire mixture in a whirling - rising - tumbling motion ensuring a quick and even distribution of all dry components which leads to an even wetting of every granule. Dome shaped mixing bowl directs loose particles into whirling motion with help of impeller for efficient mixing. The large lumps formed during wet mixing are broken up by chopping tool rotating at 1440/2880 RPM. Specially designed chopper blades driven at high speed for fast and uniform granulation throughout the whole mass in mixing bowl. The mix can be discharged with the impeller running through outlet located on the side of the mixing bowl near its bottom. The mixing tool is easily removed from the drive shaft to facilitate easy cleaning of mixing bowl. The side discharge assembly is hinged for accessibility for cleaning. The machine offers following advantages: # Contact parts can be of SS 304/316 grade. # Control panel with display and timer. # All MS parts of machine are cladded / covered with SS sheets. # All components easily accessible for easy cleaning. # All electrical &pneumatic parts are prewired to simplify installation. # Limit switch provided on main lid for safe operation. # Discharge can be provided on either side to suit clients requirement. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/rapid-mixer-granulator.php

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