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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning

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Capsule Filling Machines

ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powder in the form of slug in hard gelatin capsules. ENSULE series are high speed, high performance machines that incorporates latest international design and is built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. These machines are also capable of filling pellets and tablets for flexibility of multiple dosage combination such as powder + pellets + tablet. These are extremely durable and reliable machines that fills dosages to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are also easy to clean and meets GMP standards. Features: # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Variable speed AC drive for main motor ensures speed adjustment Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. For More information, please follow the link: https://jicon.com/automatic-capsule-filling-machine-manufacturer-india.php

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Process Equipments

COLLOID MILL: Homogenizing, emulsifying, dispersing, mixing, extracting etc., catering to the needs of several industries; such as # Pharmaceutical Industry # Food, Dairy, Confectionery Industry # Chemical Industry # Paint Industry # Textile Industry # Cosmetic And Detergent Industry # Rubber Industry # Starch Industry # Paper Industry The product is subjected to high shearing, cutting, and rubbing forces between two toothed surfaces. The product, while passing down the hopper, initially gets sized in the preliminary breaking drum where it is broken and thrown into the first stator tooth stage. Due to conical arrangement and the centrifugal effect of the rotor rotating at a speed of 2800 r.p.m., the material is forced into second tooth stage. The tooth design of the grinding set causes powerful transients that subject the particle with high forces, Intensity of which increases as product reaches the lowest grinding stage. The ground material continuously leaves the mill through the outlet pipe and if required, can be recirculated. Outstanding and rigid design and construction combined with excellent quality of workmanship ensures superior end product, suitable for continuous operation over long periods of time. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/colloid-mill.php

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