Horizontal Cartoning Machine for Tubes Model : JCT-100T
JCT-100 range of cartoning machines is intermittent motion horizontal cartoning machines. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model machine has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine.
The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin.
Features
• The unit is made compact and versatile and as per GMP norms.
• The structure is made of SS 304.
• Rigid vibration free construction for trouble free performance.
• Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons.
• Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional).
• Carton stacker has a facility of stacking 300 Cartons.
• Facility of no tube no carton.
• Facility of no cartons machine stop.
• Facility of no leaflet carton rejects.
• Provision of safety interlock of door opening.
• Specially designed vacuum device for pick up of cartons and opening of cartons.
• For the various sizes of products machine has the facility to adjust chain width.
• For various sizes of products machine has facility for height adjustment by the mean of adjusting screws.
• For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate,
• Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons.
• The whole operation is controlled by easy to operate PLC.
• Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI.
• Product counter facility is inbuilt.
• Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same.
• Machine has online embossing facility for the batch coding.
• Option for Inkjet Printing on cartons can be provided.
• Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components.
Functions and Options
• The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum
• No suction of carton if missing Tube
• Rejection of carton if missing leaflet
• Display of machine faults, speed and finished products counting
• Machine stops if no products or incorrect position of products.
• Stable performance, operation is easy to control
Sensors
• Tube presence detection sensor
• Leaflet presence detection sensor
• Carton present detection sensor
Technical Data
Machine Weight & Dimensions
Type JCT-100T
Dimensions in mm 3100×1350×1450(L×W×H)
Weight in kg 1200
Output & Speed
Rated Output Mechanical speed of up to 100 cartons/min
Actual Output Depends on size of tube and carton and quality of cartons.
Unfolded Leaflets Specifications (optional)
Grammage Between 60 to 70 gsm
Size range From 100 x 100 mm to 250 ×190mm
Fold range 1 to 4 fold
Carton and Tubes
Grammage Between 250~350 gsm
Carton Size (mm) Minimum Maximum
Length 70 200
Width 30 80
Height 15 50
Tube Sizes (mm) Maximum Diameter 45
Maximum Length 180
Utilities
Standard power supply 415 / 380V – 50Hz
Power consumption in KW 0.75
Air consumption 120-160L/min
Compressed Air Pressure 6 bar
Noise ＜70 dB
Keywords
mm
60
KW
kg
70
PLC
250
HMI
50Hz
kind
bars
rest
unit
door
pick
mean
380V
folds
Noise
4 fold
screws
Option
process
quality
bottles
opening
Sensors
suction
Display
gravity
transfer
side top
required
reliable
Features
Rejection
structure
Provision
Functions
Utilities
GMP norms
operations
pneumatics
Fold range
Size range
Tube Sizes
chain width
300 Cartons
100 cartons
Tubes Model
1200 Output
bottom flaps
touch screen
batch coding
carton boxes
outlet chute
vacuum device
JCT-100 range
blister packs
main conveyor
various sizes
photo sensing
Actual Output
Technical Data
Carton stacker
leaflet folder
machine faults
Maximum Length
Machine Weight
Air consumption
synchronization
cartons machine
individual tubs
Inkjet Printing
carton magazine
individual tubes
safety interlock
Maximum Diameter
proven AC drives
products machine
Power consumption
flattened cartons
length adjustment
finished products
automatic station
height adjustment
Stable performance
easy understanding
incorrect position
continuous conveyor
350 gsm Carton Size
synchronous conveyor
tube filling machine
sophisticated machine
Standard power supply
Mechanical components
adjustable guide plate
leaflet carton rejects
double conveyor system
Compressed Air Pressure
Output Mechanical speed
trouble free performance
Product counter facility
online embossing facility
The JCT-100T model machine
Tube presence detection sensor
Carton present detection sensor
Adjustable flaps closing system
mechanical mechanism technology
Unfolded Leaflets Specifications
electrical, electronic components
Leaflet presence detection sensor
Rigid vibration free construction
Automatic leaflet inserting device
Dimensions Type JCT-100T Dimensions
intermittent motion adjustable conveyor
chain type intermittent feeder conveyor
intermittent motion horizontal cartoning machines
