
FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE ALBLIS-I
1.0 GENERAL WORKING PRINCIPLE
ALBLIS-I is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in Alu-Alu or PVC-Alu blister packs. This machine can also be used for packing of Ampoules, Vials, Tubes as well as cream. paste, jam etc in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different application.
The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30 cycles per minute.
The packing materials namely cold forming laminated Aluminium foil or thermoforming PVC film and the lidding material namely Aluminium foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs, which are punched out from main web, can either be collected in bins or transferred over a conveyor belt for further handling. The trim waste is wound on a roll for easy disposal.The standard configuration of machine is for producing of Alu-Alu blisters suitable for pharmaceutical tablets, capsules, dragees etc. The standard configuration may be opted out or can be combined with other configurations.
2.0 Standard Accessories And Mountings.
2.0.1 AC Inverter Variable Speed Drive
2.0.2 Built in control Panel
2.0.3 Contact Heating System for PVC Film
2.0.4 Foil and Film Reel Holders
2.0.5 Mechanically Operated Cold Forming Station
2.0.6 Vertical Product Feeding System with Vibrator
2.0.7 Pneumatically Operated Sealing Station (with retraction facility)
2.0.8 Web Indexing Mechanism (Mechanical + Pneumatically operated)
2.0.9 Mechanically Operated Pack Punching Station
2.0.10 One Set of STANDARD CHANGE - OVER PARTS - as listed in point 2.1 below.
2.0.11 Flexographic Over Printing Unit
2.1 Set Of Standard Change-Over Parts.
2.1.1 Cold Forming Mould (Alu-Alu Forming).
2.1.2 Ribbed Feed Bowl
2.1.3 Vertical Feed Channel
2.1.4 Guide Track
2.1.5 Knurled Sealing Plate
2.1.6 Cutting Punch
3.0 Optional Accessories And Mountings (OPTIONS).
3.0.1 B. No. Embossing Tool
3.0.2 Pack Perforation Tool
3.0.3 Photo Optical Print Image Control (Print Registration System)
3.0.4 Electro-Mechanical Non – Fill – Detection and Empty Pack Rejection System
3.0.5 Camera Inspection & Rejection System (with Hi-Res Digital Color Camera Sensor; Windows based Industrial PC and proprietary software)
3.0.6 Acrylic Covering
3.0.7 Thermoforming (PVC) Forming Mould
3.0.8 Motorised Brush Box Feeder
FEATURES:
• Suitable to Produce : ALU + ALU blister packs; PVC + ALU blister packs and various other packaging materials
• PLC controlled operation with touch screen interface
• Variable speed with frequency control drive
• Batch Code over-printer can be mounted
• Various options of product feeding devises available to suit different pack types and products
TECHNICAL SPECIFICATIONS
BASE MATERIAL: MAX WIDTH:
(COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC)
0.2 TO .3 THICK; IN REEL FORM MAX. 250. 140
LIDDING MATERIAL : MAX. WIDTH :
(HSL COATED HARD ALU / GLASSINE FOIL)
0.02 TO 0.04 THICK; IN REEL FORM MAX. 220. 140
MAX. PACK SIZE : (1 UP)110 x 130
(2 UP)110 x 62
MIN. PACK SIZE : 40 x 45
MAX. FORMING DEPTH: 10
(EXTENDABLE TO 20)
MAX. OUTPUT* : PACKS / MIN : 30 (1 UP)
60 (2 UP)
MAX. STROKES / MIN : 30
COMPRESSED AIR REQUIREMENT 450 Lit / Min at 6 Bar Pressure
ELECTRICAL POWER CONNECTION DETAILS : 32 Amp. 440 V, 3PH, AC, +N, +EARTH (OTHER VOLTAGE ON REQU.)
COLD WATER REQUIREMENT: 60 Lit / Min at 2 Bar Pressure
(at 18 ~22º C)
Keywords
18
11
jam
3PH
22º
Fill
bins
0.02
paste
EARTH
point
Vials
Tubes
440 V
cream
B. No.
60 Lit
4 Foil
minute
styles
32 Amp
dragees
One Set
2.1 Set
VOLTAGE
smaller
printer
3 THICK
PVC-PVDC
products
capsules
main web
Indexing
Ampoules
handling
Vibrator
Detection
MAX WIDTH
Mountings
30 cycles
REEL FORM
25 cycles
reel stock
trim waste
0.04 THICK
Batch Code
MAX. WIDTH
OVER PARTS
Alu Forming
MAX. OUTPUT
MAX. STROKES
Various types
BASE MATERIAL
conveyor belt
Printing Unit
FORMING DEPTH
easy disposal
control Panel
GLASSINE FOIL
MIN. PACK SIZE
2 Bar Pressure
6 Bar Pressure
Embossing Tool
MAX. PACK SIZE
STANDARD CHANGE
output capacity
Sealing Station
Various options
lidding material
Alu-Alu blisters
PVC-Alu blisters
Flexographic Over
Film Reel Holders
packing materials
Cold Forming Mould
retraction facility
The Blister Forming
HSL COATED HARD ALU
COLD FORM LAMINATED
3.0.7 Thermoforming
cold forming method
Glassine Paper foil
Punching operations
Cold Forming Station
1.2 Ribbed Feed Bowl
different pack types
other configurations
proprietary software
thermoforming method
different application
PVC-Alu blister packs
Alu-Alu blister packs
thermoforming PVC film
3.0.6 Acrylic Covering
cold forming operation
pharmaceutical tablets
COLD WATER REQUIREMENT
standard configuration
touch screen interface
3.0.5 Camera Inspection
product feeding devices
frequency control drive
thermoforming operation
product characteristics
product feeding devises
2.0 Standard Accessories
4 Electro-Mechanical Non
laminated Aluminium foil
TECHNICAL SPECIFICATIONS
PLC controlled operation
1.3 Vertical Feed Channel
Print Registration System
heat sealable VMCH lacquer
2.1.5 Knurled Sealing Plate
Empty Pack Rejection System
3.0.2 Pack Perforation Tool
Windows based Industrial PC
1.0 GENERAL WORKING PRINCIPLE
regular shaped solid articles
various other packaging materials
6 Vertical Product Feeding System
intermittent reciprocating motion
COMPRESSED AIR REQUIREMENT 450 Lit
Hi-Res Digital Color Camera Sensor
ELECTRICAL POWER CONNECTION DETAILS
Cutting Punch 3.0 Optional Accessories
2.0.1 AC Inverter Variable Speed Drive
Mechanically Operated Pack Punching Station
FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE ALBLIS-I
versatile ‘Flat Plate’ intermittent motion automatic blister packing machine