
AUTOMATIC CAPSULE FILLING MACHINE ENSULE–1200
1. Overview
The machine is designed and further improved on the basis of original full automatic capsule filling machine from aboard. With high technology and exclusive performance, it has reached international performance standards. It is an ideal equipment for filling empty hard gelatin capsules with medicine in pharmaceutical industry with full compliance to GMP requirements.
Standard equipment incorporates PLC programmable controller, step less frequency inverter, touch panel operation. PLC system includes detection of low level of capsules and powder in hopper that automatically activates alarm and shut down, and resets automatic alarm after troubleshooting.
2. Usage
It is suitable for filling of powder, tablet and pellets in empty hard gelatin capsules.
3. Features
1. Good-looking appearances, exquisite workmanship, ease of operation, simplicity of use.
2. Powder ‘Tamping’ station and dozing disk are designed as one unit that ensures accurate alignment of dozing disk and tamping pins without any deviation. This avoids friction between tamping pins and dozing disk, improves filling precision, furthermore, greatly enhances the machine life.
3. Improper and unopened capsules can be automatically ejected, the medicine in the capsule can be recycled and be reused, and thus it can improve greatly the economic efficiency.
4. Simple, convenient and easy dismantling, cleaning, re-assembling and adjusting of various parts facilitates quick change-over from one product to another and from one capsule size to another.
5. Capsule loading accuracy ≥99%, with precise dosage.
6. Stable in running, safe and reliable.
SPECIFICATIONS:
o Rated output 1, 200 capsules per minute
o Product handled: powder as standard. Pellet and tablet feeding devices optional
o Dozing System: Tamping (slug formation through progressive compression)
o Fill tolerance: 2%
o Fill weight range: 3 - 1500 mg
o Capsule types: Hard gelatin / cellulose
o Suitability for capsule size: 0, 1, 2, 3 and 4 - with size changeover
o Electrical Data: as per your country’s mandates, 50/60 Hz, 3 Ph/N/E
o Power consumption: 6.5 KVA connected load
o Vacuum requirement (capsule separation): 1000 LPM at 24" of Hg
o Compressed air requirement: 100 LPM at 5-7 bar pressure
o Dust extractor: 3000 LPM
o Gross wt: 700 kg.
o Actual Outputs (depending quality of capsules and nature of feed material): 72, 000 capsules per hour
Keywords
unopened capsules
capsule size
57 bar pressure
electrical data
size changeover
fill tolerance 2
progressive compression
standard pellet
reliable specifications
running safe
improve greatly
greatly enhances
avoids friction
tamping pins
dozing disk
operation simplicity
powder tablet
troubleshooting 2 usage
low level
full compliance
pharmaceutical industry
ideal equipment
exclusive performance
high technology
automatically ejected
product handled powder
automatically activates alarm
ensures accurate alignment
resets automatic alarm