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AUTOMATIC TUBE FILLING MACHINE FILLTUBE−120 FIL...

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AUTOMATIC TUBE FILLING MACHINE FILLTUBE−120 FILLTUBE−120 is designed to fill and seal plastic and laminate tubes. The machine is suitable especially for pharmaceutical, cosmetic and foodstuff industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system. The machine is designed and manufactured to suit FDA and cGMP requirements. All contact parts stainless steel, well-polished and mirror buffed. The machine produced from tested and reliable materials for long service life. To get accurate dozing, it would be preferable to use different syringes for different volumes. BASIC MACHINE INCLUDES: - Main machine frame with stainless steel covers - Acrylic doors to cover working area above main frame - Adjustable anti-vibration legs - AC inverter for main drive for step-less speed variation - Automatic tube hopper with pneumatic system of tube insertion into rotary index table - Rotary index table for transferring tubes to filling, closing stations and other sections - Tube orientation controlled by photocell for accurate positioning of tubes - 50 litres capacity stainless steel hopper - Stainless steel volumetric dozing syringe and Teflon piston seals for accurate dosage with step-less adjustment of volume - Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling - Tail cutting by 'suck back' method to prevent dripping of product after filling - Hot air tool for plastic / laminated tubes (Leister make heater) - PID temperature controller for accurate control of hot air temperature - Air supply to air heater through independent blower - Trimming of plastic / lami tubes at the top end - Automatic tube ejection - Preset counter SAFETY FEATURES: • No−Tube−No−Fill system • Safety interlock for machine doors • Low air pressure switch • Low temperature interlock • Emergency stop • Control sensor for non ejected tubes OPTIONALS: • Jacketed hopper with electrical heater for water heating and hot water circulation pump • Slow speed agitator • Embossing feature for lami tubes along with set of negatively etched character metallic stereos • Water chiller (1 ton) • Automatic hopper top-up system using ultrasonic level sensors and metering pump CONSTRUCTION - Fully enclosed OPERATION SYSTEM - Double Head, Rotary Index Table MAXIMUM OUTPUT - 7000 tubes per hour for lami tubes PRODUCT HANDLED - Cream, ointment, gel, paste, balm and other similar viscous products. TUBE DIAMETER - Minimum 12 mm to maximum 25 mm TUBE LENGTH - Minimum 50 mm to maximum 180 mm TUBE LOADING - Automatic through a tube holding tray TUBE ORIENTATION - Automatic, electronically controlled PRODUCT HOPPER - 50 liters capacity. {Option for water jacket with electrical heating} PRODUCT AGITATOR - Slow speed agitator for stirring of product in hopper as an option FILLING NOZZLE - Fixed nozzle, with tube lifting at filling station NO−TUBE−NO− FILL system incorporated. TAIL CUTTING - By suck-back method (to prevent dripping after filling operation) DOZING RANGE a) 5 to 30 ml b) 30 to 55 ml TUBE SEALING By hot air tool for plastic and lami tubes BATCH CODE EMBOSSING In sealing jaws for plastic / lami tubes TRIM WASTE Collected in a container on machine TUBE EJECTION Automatic, through a discharge chute for collection CHANGE PARTS a) Tube Holding Cups (when tube dia changes) b) Tube Loading Shoe & Inserter Plug (when tube dia changes) c) Filling Nozzle (when fill volume or product viscosity changes) d) Filling Syringe (when fill volume changes) e) Hot Air Nozzle & Adaptor (when tube dia changes) POWER CONSUMPTION - 5.0 kw for plastic / lami tubes (3 Phase + N + E) COMPRESSED AIR REQUIREMENT - 400 litres per minute at 6 bar pressure (clean, dry, oil free) COLD WATER REQUIREMENT - 2 litres per min at 2 bar pressure at 10º Cent MACHINE DIMENSIONS - 1800 mm width X 1000 mm breadth X 2250 mm height (inclusive of tube loading tray, product hopper and agitator) MACHINE WEIGHT - 800 kg
 2024-05-11T11:03:30

Keywords

gel FDA hour balm clean Phase cream paste means 800 kg minute 5.0 kw top end plastic No−Tube Adaptor dripping 10º Cent 2 litres ointment FILLTUBE Trimming stirring container OPTIONALS photocell Air supply main drive air heater 5 to 30 ml TRIM WASTE collection main frame 7000 tubes lami tubes 400 litres TUBE LENGTH fill volume Double Head back method 30 to 55 ml AC inverter CONSTRUCTION Tube lifting sealing jaws water jacket TAIL CUTTING working area TUBE SEALING Hot air tool CHANGE PARTS DOZING RANGE Acrylic doors Minimum 50 mm maximum 25 mm Minimum 12 mm TUBE DIAMETER Inserter Plug BASIC MACHINE machine doors Water chiller water heating metering pump filling nozzle Preset counter Emergency stop Hot Air Nozzle No−Fill system MACHINE WEIGHT laminate tubes Control sensor 6 bar pressure MAXIMUM OUTPUT 2 bar pressure PRODUCT HOPPER maximum 180 mm other sections tube insertion 2250 mm height filling station SAFETY FEATURES discharge chute accurate dosage Filling Syringe accurate dozing laminated tubes 1800 mm width X 1000 mm breadth PRODUCT HANDLED OPERATION SYSTEM PRODUCT AGITATOR accurate control Tube orientation closing stations Safety interlock pneumatic system tube holding tray POWER CONSUMPTION long service life Tube Holding Cups electrical heater Embossing feature Tube Loading Shoe tube loading tray filling operation cGMP requirements different volumes rotary index table reliable materials different syringes foodstuff industry MACHINE DIMENSIONS 50 liters capacity independent blower Main machine frame electrical heating hot air temperature Teflon piston seals Leister make heater Slow speed agitator BATCH CODE EMBOSSING step-less adjustment accurate positioning Automatic tube hopper COLD WATER REQUIREMENT stainless steel covers Low air pressure switch Automatic tube ejection ultrasonic level sensors pharmaceutical, cosmetic volumetric dosing system step-less speed variation product viscosity changes Low temperature interlock hot water circulation pump COMPRESSED AIR REQUIREMENT PID temperature controller character metallic stereos contact parts stainless steel Adjustable anti-vibration legs Automatic hopper top-up system other similar viscous products AUTOMATIC TUBE FILLING MACHINE 50 litres capacity stainless steel hopper Stainless steel volumetric dozing syringe

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