
AUTOMATIC TUBE FILLING MACHINE FILLTUBE−120
FILLTUBE−120 is designed to fill and seal plastic and laminate tubes. The machine is suitable especially for pharmaceutical, cosmetic and foodstuff industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
The machine is designed and manufactured to suit FDA and cGMP requirements. All contact parts stainless steel, well-polished and mirror buffed. The machine produced from tested and reliable materials for long service life.
To get accurate dozing, it would be preferable to use different syringes for different volumes.
BASIC MACHINE INCLUDES:
- Main machine frame with stainless steel covers
- Acrylic doors to cover working area above main frame
- Adjustable anti-vibration legs
- AC inverter for main drive for step-less speed variation
- Automatic tube hopper with pneumatic system of tube insertion into rotary index table
- Rotary index table for transferring tubes to filling, closing stations and other sections
- Tube orientation controlled by photocell for accurate positioning of tubes
- 50 litres capacity stainless steel hopper
- Stainless steel volumetric dozing syringe and Teflon piston seals for accurate dosage with step-less adjustment of volume
- Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling
- Tail cutting by 'suck back' method to prevent dripping of product after filling
- Hot air tool for plastic / laminated tubes (Leister make heater)
- PID temperature controller for accurate control of hot air temperature
- Air supply to air heater through independent blower
- Trimming of plastic / lami tubes at the top end
- Automatic tube ejection
- Preset counter
SAFETY FEATURES:
• No−Tube−No−Fill system
• Safety interlock for machine doors
• Low air pressure switch
• Low temperature interlock
• Emergency stop
• Control sensor for non ejected tubes
OPTIONALS:
• Jacketed hopper with electrical heater for water heating and hot water circulation pump
• Slow speed agitator
• Embossing feature for lami tubes along with set of negatively etched character metallic stereos
• Water chiller (1 ton)
• Automatic hopper top-up system using ultrasonic level sensors and metering pump
CONSTRUCTION - Fully enclosed
OPERATION SYSTEM - Double Head, Rotary Index Table
MAXIMUM OUTPUT - 7000 tubes per hour for lami tubes
PRODUCT HANDLED - Cream, ointment, gel, paste, balm and other similar viscous products.
TUBE DIAMETER - Minimum 12 mm to maximum 25 mm
TUBE LENGTH - Minimum 50 mm to maximum 180 mm
TUBE LOADING - Automatic through a tube holding tray
TUBE ORIENTATION - Automatic, electronically controlled
PRODUCT HOPPER - 50 liters capacity. {Option for water jacket with electrical heating}
PRODUCT AGITATOR - Slow speed agitator for stirring of product in hopper as an option
FILLING NOZZLE - Fixed nozzle, with tube lifting at filling station
NO−TUBE−NO− FILL system incorporated.
TAIL CUTTING - By suck-back method (to prevent dripping after filling operation)
DOZING RANGE a) 5 to 30 ml
b) 30 to 55 ml
TUBE SEALING By hot air tool for plastic and lami tubes
BATCH CODE EMBOSSING In sealing jaws for plastic / lami tubes
TRIM WASTE Collected in a container on machine
TUBE EJECTION Automatic, through a discharge chute for collection
CHANGE PARTS a) Tube Holding Cups (when tube dia changes)
b) Tube Loading Shoe & Inserter Plug (when tube dia changes)
c) Filling Nozzle (when fill volume or product viscosity changes)
d) Filling Syringe (when fill volume changes)
e) Hot Air Nozzle & Adaptor (when tube dia changes)
POWER CONSUMPTION - 5.0 kw for plastic / lami tubes (3 Phase + N + E)
COMPRESSED AIR REQUIREMENT - 400 litres per minute at 6 bar pressure (clean, dry, oil free)
COLD WATER REQUIREMENT - 2 litres per min at 2 bar pressure at 10º Cent
MACHINE DIMENSIONS - 1800 mm width X 1000 mm breadth X 2250 mm height
(inclusive of tube loading tray, product hopper and agitator)
MACHINE WEIGHT - 800 kg
Keywords
gel
FDA
hour
balm
clean
Phase
cream
paste
means
800 kg
minute
5.0 kw
top end
plastic
No−Tube
Adaptor
dripping
10º Cent
2 litres
ointment
FILLTUBE
Trimming
stirring
container
OPTIONALS
photocell
Air supply
main drive
air heater
5 to 30 ml
TRIM WASTE
collection
main frame
7000 tubes
lami tubes
400 litres
TUBE LENGTH
fill volume
Double Head
back method
30 to 55 ml
AC inverter
CONSTRUCTION
Tube lifting
sealing jaws
water jacket
TAIL CUTTING
working area
TUBE SEALING
Hot air tool
CHANGE PARTS
DOZING RANGE
Acrylic doors
Minimum 50 mm
maximum 25 mm
Minimum 12 mm
TUBE DIAMETER
Inserter Plug
BASIC MACHINE
machine doors
Water chiller
water heating
metering pump
filling nozzle
Preset counter
Emergency stop
Hot Air Nozzle
No−Fill system
MACHINE WEIGHT
laminate tubes
Control sensor
6 bar pressure
MAXIMUM OUTPUT
2 bar pressure
PRODUCT HOPPER
maximum 180 mm
other sections
tube insertion
2250 mm height
filling station
SAFETY FEATURES
discharge chute
accurate dosage
Filling Syringe
accurate dozing
laminated tubes
1800 mm width X
1000 mm breadth
PRODUCT HANDLED
OPERATION SYSTEM
PRODUCT AGITATOR
accurate control
Tube orientation
closing stations
Safety interlock
pneumatic system
tube holding tray
POWER CONSUMPTION
long service life
Tube Holding Cups
electrical heater
Embossing feature
Tube Loading Shoe
tube loading tray
filling operation
cGMP requirements
different volumes
rotary index table
reliable materials
different syringes
foodstuff industry
MACHINE DIMENSIONS
50 liters capacity
independent blower
Main machine frame
electrical heating
hot air temperature
Teflon piston seals
Leister make heater
Slow speed agitator
BATCH CODE EMBOSSING
step-less adjustment
accurate positioning
Automatic tube hopper
COLD WATER REQUIREMENT
stainless steel covers
Low air pressure switch
Automatic tube ejection
ultrasonic level sensors
pharmaceutical, cosmetic
volumetric dosing system
step-less speed variation
product viscosity changes
Low temperature interlock
hot water circulation pump
COMPRESSED AIR REQUIREMENT
PID temperature controller
character metallic stereos
contact parts stainless steel
Adjustable anti-vibration legs
Automatic hopper top-up system
other similar viscous products
AUTOMATIC TUBE FILLING MACHINE
50 litres capacity stainless steel hopper
Stainless steel volumetric dozing syringe