AUTOMATIC TUBE FILLING MACHINE MODEL FILLTUBE-120
FILLTUBE−120 is designed to fill and seal plastic and laminate tubes. The machine is suitable especially for pharmaceutical, cosmetic and foodstuff industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
The machine is designed and manufactured to suit FDA and cGMP requirements. All contact parts stainless steel, well-polished and mirror buffed. The machine produced from tested and reliable materials for long service life.
To get accurate dozing, it would be preferable to use different syringes for different volumes.
BASIC MACHINE INCLUDES:
- Main machine frame with stainless steel covers
- Acrylic doors to cover working area above main frame
- Adjustable anti-vibration legs
- AC inverter for main drive for step-less speed variation
- Automatic tube hopper with pneumatic system of tube insertion into rotary index table
- Rotary index table for transferring tubes to filling, closing stations and other sections
- Tube orientation controlled by photocell for accurate positioning of tubes
- 50 litres capacity stainless steel hopper
- Stainless steel volumetric dozing syringe and Teflon piston seals for accurate dosage with step-less adjustment of volume
- Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling
- Tail cutting by 'suck back' method to prevent dripping of product after filling
- Hot air tool for plastic / laminated tubes (Leister make heater)
- PID temperature controller for accurate control of hot air temperature
- Air supply to air heater through independent blower
- Trimming of plastic / lami tubes at the top end
- Automatic tube ejection
- Preset counter
SAFETY FEATURES:
• No−Tube−No−Fill system
• Safety interlock for machine doors
• Low air pressure switch
• Low temperature interlock
• Emergency stop
• Control sensor for non ejected tubes
OPTIONALS:
• Jacketed hopper with electrical heater for water heating and hot water circulation pump
• Slow speed agitator
• Embossing feature for lami tubes along with set of negatively etched character metallic stereos
• Water chiller (1 ton)
• Automatic hopper top-up system using ultrasonic level sensors and metering pump
TECHNICAL SPECIFICATIONS:
CONSTRUCTION Fully enclosed
OPERATION SYSTEM Double Head, Rotary Index Table
MAXIMUM OUTPUT 7000 tubes per hour for lami tubes
PRODUCT HANDLED Cream, ointment, gel, paste, balm and other similar viscous products.
TUBE DIAMETER Minimum 12 mm to maximum 25 mm
TUBE LENGTH Minimum 50 mm to maximum 180 mm
TUBE LOADING Automatic through a tube holding tray
TUBE ORIENTATION Automatic, electronically controlled
PRODUCT HOPPER 50 liters capacity. {Option for water jacket with electrical heating}
PRODUCT AGITATOR Slow speed agitator for stirring of product in hopper as an option
FILLING NOZZLE Fixed nozzle, with tube lifting at filling station
NO−TUBE−NO−FILL system incorporated.
TAIL CUTTING By suck-back method (to prevent dripping after filling operation)
DOZING RANGE a) 5 to 30 ml
b) 30 to 55 ml
TUBE SEALING By hot air tool for plastic and lami tubes
BATCH CODE EMBOSSING In sealing jaws for plastic / lami tubes
TRIM WASTE Collected in a container on machine
TUBE EJECTION Automatic, through a discharge chute for collection
CHANGE PARTS a) Tube Holding Cups (when tube dia changes)
b) Tube Loading Shoe & Inserter Plug (when tube dia changes)
c) Filling Nozzle (when fill volume or product viscosity changes)
d) Filling Syringe (when fill volume changes)
e) Hot Air Nozzle & Adaptor (when tube dia changes)
POWER CONSUMPTION 5.0 kw for plastic / lami tubes (3 Phase + N + E)
COMPRESSED AIR REQUIREMENT 400 litres per minute at 6 bar pressure (clean, dry, oil free)
COLD WATER REQUIREMENT 2 litres per min at 2 bar pressure at 10º Cent
MACHINE DIMENSIONS 1800 mm width X 1000 mm breadth X 2250 mm height
(inclusive of tube loading tray, product hopper and agitator)
MACHINE WEIGHT 800 kg
Keywords
kg
By
kw
FDA
gel
dry
balm
hour
Tail
12 mm
paste
Phase
means
clean
minute
plastic
top end
Adaptor
No−Tube
Trimming
2 litres
stirring
dripping
ointment
photocell
OPTIONALS
container
main drive
lami tubes
main frame
Air supply
collection
TRIM WASTE
air heater
5 to 30 ml
AC inverter
TUBE LENGTH
30 to 55 ml
fill volume
working area
sealing jaws
Tube lifting
TUBE SEALING
CONSTRUCTION
Hot air tool
water jacket
DOZING RANGE
CHANGE PARTS
Water chiller
water heating
maximum 25 mm
Acrylic doors
metering pump
Inserter Plug
machine doors
BASIC MACHINE
TUBE DIAMETER
filling nozzle
MACHINE WEIGHT
2250 mm height
tube insertion
maximum 180 mm
2 bar pressure
6 bar pressure
laminate tubes
Preset counter
Hot Air Nozzle
other sections
Emergency stop
Control sensor
No−Fill system
accurate dosage
discharge chute
filling station
SAFETY FEATURES
laminated tubes
1000 mm breadth
Filling Syringe
accurate dozing
suck-back method
Tube orientation
Safety interlock
PRODUCT AGITATOR
closing stations
pneumatic system
accurate control
electrical heater
POWER CONSUMPTION
tube holding tray
Tube Holding Cups
Tube Loading Shoe
tube loading tray
filling operation
long service life
Embossing feature
different volumes
cGMP requirements
foodstuff industry
Main machine frame
rotary index table
electrical heating
different syringes
reliable materials
independent blower
Teflon piston seals
hot air temperature
Slow speed agitator
Leister make heater
BATCH CODE EMBOSSING
accurate positioning
step-less adjustment
PRODUCT HANDLED Cream
Automatic tube hopper
COLD WATER REQUIREMENT
stainless steel covers
Automatic tube ejection
Low air pressure switch
volumetric dosing system
ultrasonic level sensors
pharmaceutical, cosmetic
product viscosity changes
Low temperature interlock
step-less speed variation
MAXIMUM OUTPUT 7000 tubes
PID temperature controller
character metallic stereos
TECHNICAL SPECIFICATIONS
hot water circulation pump
OPERATION SYSTEM Double Head
contact parts stainless steel
Adjustable anti-vibration legs
Automatic hopper top-up system
other similar viscous products
PRODUCT HOPPER 50 liters capacity
COMPRESSED AIR REQUIREMENT 400 litres
50 litres capacity stainless steel hopper
Stainless steel volumetric dozing syringe
AUTOMATIC TUBE FILLING MACHINE MODEL FILLTUBE
10º Cent MACHINE DIMENSIONS 1800 mm width X
