
FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE ALBLIS-I
BRIEF DESCRIPTION
1.0 GENERAL WORKING PRINCIPLE
ALBLIS-I is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in Alu-Alu or PVC-Alu blister packs. This machine can also be used for packing of Ampoules, Vials, Tubes as well as cream. paste, jam etc in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different application.
The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30 cycles per minute.
The packing materials namely cold forming laminated Aluminium foil or thermoforming PVC film and the lidding material namely Aluminium foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs, which are punched out from main web, can either be collected in bins or transferred over a conveyor belt for further handling. The trim waste is wound on a roll for easy disposal.The standard configuration of machine is for producing of Alu-Alu blisters suitable for pharmaceutical tablets, capsules, dragees etc. The standard configuration may be opted out or can be combined with other configurations.
2.0 Standard Accessories And Mountings.
2.0.1 AC Inverter Variable Speed Drive
2.0.2 Built in control Panel
2.0.3 Contact Heating System for PVC Film
2.0.4 Foil and Film Reel Holders
2.0.5 Mechanically Operated Cold Forming Station
2.0.6 Vertical Product Feeding System with Vibrator
2.0.7 Pneumatically Operated Sealing Station (with retraction facility)
2.0.8 Web Indexing Mechanism (Mechanical + Pneumatically operated)
2.0.9 Mechanically Operated Pack Punching Station
2.0.10 One Set of STANDARD CHANGE - OVER PARTS - as listed in point 2.1 below.
2.0.11 Flexographic Over Printing Unit
2.1 Set Of Standard Change-Over Parts.
2.1.1 Cold Forming Mould (Alu-Alu Forming).
2.1.2 Ribbed Feed Bowl
2.1.3 Vertical Feed Channel
2.1.4 Guide Track
2.1.5 Knurled Sealing Plate
2.1.6 Cutting Punch
3.0 Optional Accessories And Mountings (OPTIONS).
3.0.1 B. No. Embossing Tool
3.0.2 Pack Perforation Tool
3.0.3 Photo Optical Print Image Control (Print Registration System)
3.0.4 Electro-Mechanical Non – Fill – Detection and Empty Pack Rejection System
3.0.5 Camera Inspection & Rejection System (with Hi-Res Digital Color Camera Sensor; Windows based Industrial PC and proprietary software)
3.0.6 Acrylic Covering
3.0.7 Thermoforming (PVC) Forming Mould
3.0.8 Motorized Brush Box Feeder
FEATURES:
• Suitable to Produce : ALU + ALU blister packs; PVC + ALU blister packs and various other packaging materials
• PLC controlled operation with touch screen interface
• Variable speed with frequency control drive
• Batch Code over-printer can be mounted
• Various options of product feeding devises available to suit different pack types and products
TECHNICAL SPECIFICATIONS
BASE MATERIAL: MAX WIDTH:
(COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC)
0.2 TO .3 THICK; IN REEL FORM MAX. 250. 140
LIDDING MATERIAL : MAX. WIDTH :
(HSL COATED HARD ALU / GLASSINE FOIL)
0.02 TO 0.04 THICK; IN REEL FORM MAX. 220. 140
MAX. PACK SIZE : (1 UP)
(2 UP) 110 x 130
110 x 62
MIN. PACK SIZE : 40 x 45
MAX. FORMING DEPTH: 10
(EXTENDABLE TO 20)
MAX. OUTPUT* : PACKS / MIN : 30 (1 UP)
60 (2 UP)
MAX. STROKES / MIN : 30
COMPRESSED AIR REQUIREMENT 450 Lit / Min at 6 Bar Pressure
ELECTRICAL POWER CONNECTION DETAILS : 32 Amp. 440 V, 3PH, AC, +N, +EARTH (OTHER VOLTAGE ON REQU.)
COLD WATER REQUIREMENT: 60 Lit / Min at 2 Bar Pressure
(at 18 ~22º C)
Keywords
11
UP
18
22º
3PH
jam
bins
Fill
EARTH
440 V
paste
cream
point
Vials
Tubes
minute
styles
B. No.
4 Foil
60 Lit
2.1 Set
dragees
smaller
One Set
VOLTAGE
32 Amp.
3 THICK
printer
Ampoules
main web
Indexing
handling
Vibrator
PVC-PVDC
products
capsules
30 cycles
MAX WIDTH
REEL FORM
Detection
Mountings
25 cycles
MAX. WIDTH
trim waste
0.04 THICK
reel stock
OVER PARTS
Batch Code
MAX. STROKES
Various types
FORMING DEPTH
easy disposal
BASE MATERIAL
conveyor belt
control Panel
GLASSINE FOIL
Printing Unit
MIN. PACK SIZE
6 Bar Pressure
2 Bar Pressure
Embossing Tool
MAX. PACK SIZE
STANDARD CHANGE
Various options
output capacity
Sealing Station
Alu-Alu blisters
lidding material
PVC-Alu blisters
BRIEF DESCRIPTION
Film Reel Holders
packing materials
Flexographic Over
Cold Forming Mould
retraction facility
COLD FORM LAMINATED
HSL COATED HARD ALU
The Blister Forming
Punching operations
Glassine Paper foil
3.0.7 Thermoforming
cold forming method
other configurations
Cold Forming Station
proprietary software
different pack types
1.2 Ribbed Feed Bowl
thermoforming method
different application
Alu-Alu blister packs
PVC-Alu blister packs
pharmaceutical tablets
3.0.6 Acrylic Covering
COLD WATER REQUIREMENT
standard configuration
touch screen interface
cold forming operation
thermoforming PVC film
product feeding devices
product feeding devises
frequency control drive
3.0.5 Camera Inspection
product characteristics
thermoforming operation
laminated Aluminium foil
TECHNICAL SPECIFICATIONS
4 Electro-Mechanical Non
3 Contact Heating System
2.0 Standard Accessories
PLC controlled operation
Print Registration System
1.3 Vertical Feed Channel
heat sealable VMCH lacquer
3.0.2 Pack Perforation Tool
2.1.5 Knurled Sealing Plate
Empty Pack Rejection System
Windows based Industrial PC
regular shaped solid articles
1.0 GENERAL WORKING PRINCIPLE
6 Vertical Product Feeding System
various other packaging materials
intermittent reciprocating motion
COMPRESSED AIR REQUIREMENT 450 Lit
Hi-Res Digital Color Camera Sensor
ELECTRICAL POWER CONNECTION DETAILS
Cutting Punch 3.0 Optional Accessories
2.0.1 AC Inverter Variable Speed Drive
3.0.8 Motorized Brush Box Feeder FEATURES
Mechanically Operated Pack Punching Station
FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE ALBLIS-I
versatile ‘Flat Plate’ intermittent motion automatic blister packing machine