
FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE – ALBLIS-350
ALBLIS-350 is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This is a ‘Flat-Forming-Flat-Sealing’ type machine that is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in Alu-Alu or PVC-Alu blister packs. This machine can also be used for packing of Ampoules, Vials, Tubes as well as cream. paste, jam etc in PVC-Alu blister packs. The Blister Forming, Sealing, Batch Code Embossing, Pack Perforation, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different application.
The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25-35 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30-50 cycles per minute.
This machine adopts latest technology in its indexing mechanism. In place of the standard mechanical-pneumatic indexing system, this machine adopts servo motor mechanism driving a precision lead screw for accurate indexing and easy setup of indexing through HMI.
All five stations – forming, sealing, batch code embossing, pack perforation and pack cutting – are mounted on gear mandrel system. All stations can be accurately and quickly repositioned during change-over by simple turning of hand-wheel.
The packing materials namely cold forming laminated Aluminium foil or thermoforming PVC film and the lidding material namely Aluminium foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs, which are punched out from main web, are transferred over a short conveyor belt on the machine for further handling. The trim waste is wound on a roll for easy disposal.
2.0 Standard Accessories And Mountings.
2.0.1 AC Inverter Variable Speed Drive
2.0.2 Photo Optical Print Image Control (Print Registration / Eye Mark System)
2.0.3 Servo Motor Indexing either by Precision Lead Screw or by Pinch Roller system
2.0.4 Quick Change Over System
2.0.5 Built in control Panel
2.0.6 Contact Heating System for PVC Film
2.0.7 Foil and Film Reel Holders
2.0.8 Mechanically Operated Cold Forming Station
2.0.9 Vertical Product Feeding System with Vibrator / or Universal Feeder Box
2.0.10 Pneumatically Operated Sealing Station (with retraction facility)
2.0.11 Batch Number Embossing Station
2.0.12 Mechanically Operated Pack Punching Station
2.0.13 One Set of STANDARD CHANGE - OVER PARTS - as listed in point 2.1 below.
(To suit any one product, in one configuration)
2.0.14 Embossing Type Founts (Standard)
2.1 Set Of Standard Change-Over Parts.
2.1.1 Cold Forming Mould (Alu-Alu Forming).
2.1.2 Vertical Feed Channel
2.1.3 Guide Track
2.1.4 Knurled Sealing Plate
2.1.5 B. No. Embossing Tool
2.1.6 Cutting Punch
3.0 Optional Accessories And Mountings (OPTIONS).
3.0.1 Pack Perforation Tool
3.0.2 Print Registration System
3.0.3 Camera Inspection & Rejection System (with Hi-Res Digital Color Camera Sensor; Windows based Industrial PC and proprietary software)
3.0.4 Pin Hole Detection System
3.0.5 Thermoforming (PVC) Forming Mould
3.0.6 Motorised Brush Box Feeder
3.0.7 Batch Code Printing (Rubber Stereo Stamping) Unit
3.0.8 SERVO indexed feeding
FEATURES:
• Suitable to Produce : ALU + ALU blister packs; PVC + ALU blister packs and various other packaging materials
• PLC controlled operation with touch screen interface
• Variable speed with frequency control drive
• Batch Code over-printer can be mounted
• Various options of product feeding devises available to suit different pack types and products
• Traction drive (indexing) by servo motor driven precision lead screw or rubber press roller, with precise synchronization. The length of travel can be set in touchscreen HMI, without requirement for manual set up. Reduces down time and makes operation easy.
• New gear mandrel mounted stations orientation system - in which the stations have to be set by simple turning of a hand-wheel with marking scales - speeds up the change-over procedure and reduces down time by making it quick and easy for the operator.
Keywords
350
jam
time
Unit
cream
paste
place
Tubes
point
Vials
length
ALBLIS
travel
minute
styles
B. No.
manual
printer
One Set
smaller
dragees
2.1 Set
Ampoules
main web
operator
capsules
FEATURES
handling
Vibrator
products
Mountings
procedure
reel stock
easy setup
hand-wheel
2.0.7 Foil
OVER PARTS
trim waste
3.0.8 SERVO
Alu Forming
requirement
one product
pack cutting
30-50 cycles
25-35 cycles
Various types
Cutting Punch
five stations
control Panel
easy disposal
simple turning
marking scales
Embossing Tool
Traction drive
Sealing Station
output capacity
touchscreen HMI
STANDARD CHANGE
Various options
Eye Mark System
lidding material
PVC-Alu blisters
Alu-Alu blisters
Rejection System
latest technology
packing materials
one configuration
2.1.3 Guide Track
Film Reel Holders
0.5 Thermoforming
accurate indexing
indexing mechanism
Cold Forming Mould
rubber press roller
short conveyor belt
Glassine Paper foil
gear mandrel system
Punching operations
The Blister Forming
cold forming method
Pinch Roller system
retraction facility
Batch Code Embossing
precision lead screw
proprietary software
Optional Accessories
different pack types
Universal Feeder Box
thermoforming method
Cold Forming Station
PVC-Alu blister packs
servo motor mechanism
Embossing Type Founts
different application
Alu-Alu blister packs
cold forming operation
3 Servo Motor Indexing
thermoforming PVC film
pharmaceutical tablets
Rubber Stereo Stamping
touch screen interface
frequency control drive
thermoforming operation
product feeding devices
product feeding devises
precise synchronization
product characteristics
3.0.3 Camera Inspection
PLC controlled operation
2.0 Standard Accessories
laminated Aluminium foil
3.0.7 Batch Code Printing
1.2 Vertical Feed Channel
Print Registration System
heat sealable VMCH lacquer
Windows based Industrial PC
3.0.1 Pack Perforation Tool
6 Motorised Brush Box Feeder
regular shaped solid articles
3.0.4 Pin Hole Detection System
Photo Optical Print Image Control
various other packaging materials
9 Vertical Product Feeding System
intermittent reciprocating motion
Hi-Res Digital Color Camera Sensor
2.0.1 AC Inverter Variable Speed Drive
Flat-Forming-Flat-Sealing’ type machine
Mechanically Operated Pack Punching Station
FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE
standard mechanical-pneumatic indexing system
New gear mandrel mounted stations orientation system
versatile ‘Flat Plate’ intermittent motion automatic blister packing machine