Horizontal Cartoning Machine for Blisters Model : JCT-100BL JCT-100 range of cartoning machines is intermittent motion horizontal cartoning machines. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100BL model machine has a special blister collating station that counts and releases a set number of blister pack cards on Adjustable Conveyor Mechanism. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The blister pack cards are to be manually loaded on the blister magazine and the flattened cartons are to be stacked on carton magazine. All the rest of the operations are automatic. Features • The unit is made compact and versatile and as per GMP norms. • The structure is made of SS 304. • Rigid vibration free construction for trouble free performance. • Servo motor operated blister counting and inserting system. • Specially designed intermittent motion adjustable conveyor for conveying the blisters and specially designed chain type intermittent feeder conveyor for the cartons. • Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). • Carton stacker has a facility of stacking 300 Cartons. • Facility of no blisters no carton. • Facility of no cartons machine stop. • Facility of no leaflet carton rejects. • Provision of safety interlock of door opening. • Specially designed vacuum device for pick up of cartons and opening of cartons. • For the various sizes of products machine has the facility to adjust chain width. • For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. • For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, • Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. • Very less change parts required for change over of the product. • The whole operation is controlled by easy to operate PLC. • Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. • Product counter facility is inbuilt. • Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. • Machine has online embossing facility for the batch coding (optional). • Also machine has a facility of closing cartons with hot melt glue system (optional). • Most reliable and proven AC drives, Mechanical components, pneumatics and CE certified Electrical, electronic components such as AC drives. Functions and Options • The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum • No suction of carton if missing blister • No suction of carton if missing leaflet • Display of machine faults, speed and finished products counting • Machine stops if no products or incorrect position of products. • Stable performance, operation is easy Controls Sensors • Blister presence detection sensor • Leaflet presence detection sensor • Carton present detection sensor Technical Data Machine Weight & Dimensions Type - JCT-100BL Dimensions in mm - 3100×1350×1450(L×W×H) Weight in kg - 1200 Output & Speed Rated Output - 100 cartons/min Actual Output-Depends on no. of blister per carton, size of blisters and carton and quality of cartons. Unfolded Leaflets Specifications (optional) Grammage - Between 60 to 70 gsm Size range - From 100 x 100 mm to 250 ×190mm Fold range - 1 to 4 fold Carton and blister Grammage - Between 250~350 gsm Carton Size (mm) Minimum Maximum Length 70 200 Width 30 80 Height 15 50 Blister size mm Minimum Maximum Length 65 170 Width 30 80 Utilities Standard power supply - 415 / 380V – 50Hz Power consumption in KW - 0.75 Air consumption - 120-160L/min Compressed Air Pressure - 6 bar Noise - ＜70 db