
Horizontal Cartoning Machine for Blisters Model : JCT-100BL
JCT-100 range of cartoning machines is intermittent motion horizontal cartoning machines. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100BL model machine has a special blister collating station that counts and releases a set number of blister pack cards on Adjustable Conveyor Mechanism. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine.
The blister pack cards are to be manually loaded on the blister magazine and the flattened cartons are to be stacked on carton magazine. All the rest of the operations are automatic.
Features
• The unit is made compact and versatile and as per GMP norms.
• The structure is made of SS 304.
• Rigid vibration free construction for trouble free performance.
• Servo motor operated blister counting and inserting system.
• Specially designed intermittent motion adjustable conveyor for conveying the blisters and specially designed chain type intermittent feeder conveyor for the cartons.
• Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional).
• Carton stacker has a facility of stacking 300 Cartons.
• Facility of no blisters no carton.
• Facility of no cartons machine stop.
• Facility of no leaflet carton rejects.
• Provision of safety interlock of door opening.
• Specially designed vacuum device for pick up of cartons and opening of cartons.
• For the various sizes of products machine has the facility to adjust chain width.
• For various sizes of products machine has facility for height adjustment by the mean of adjusting screws.
• For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate,
• Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons.
• Very less change parts required for change over of the product.
• The whole operation is controlled by easy to operate PLC.
• Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI.
• Product counter facility is inbuilt.
• Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same.
• Machine has online embossing facility for the batch coding (optional).
• Also machine has a facility of closing cartons with hot melt glue system (optional).
• Most reliable and proven AC drives, Mechanical components, pneumatics and CE certified Electrical, electronic components such as AC drives.
Functions and Options
• The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum
• No suction of carton if missing blister
• No suction of carton if missing leaflet
• Display of machine faults, speed and finished products counting
• Machine stops if no products or incorrect position of products.
• Stable performance, operation is easy Controls
Sensors
• Blister presence detection sensor
• Leaflet presence detection sensor
• Carton present detection sensor
Standard power supply 415 / 380V – 50Hz
Power consumption in KW 0.75
Air consumption 120-160L/min
Compressed Air Pressure 6 bar
Noise <70 dB
Machine Weight & Dimensions
Type JCT-100BL
Dimensions in mm 3100×1350×1450(L×W×H)
Weight in kg 1200
Output & Speed
Rated Output 100 cartons/min
Actual Output Depends on no. of blister per carton, size of blisters and carton and quality of cartons.
Unfolded Leaflets Specifications (optional)
Grammage Between 60 to 70 gsm
Size range From 100 x 100 mm to 250 ×190mm
Fold range 1 to 4 fold
Keywords
4 fold
100 mm
carton facility
closing cartons
easy understanding
flattened cartons
made compact
carton size
carton boxes
carton magazine
products machine
incorrect position
automatic station
bottom flaps
side top
length adjustment
adjusting screws
height adjustment
safety interlock
gmp norms
automatic features
manually loaded
set number
maintain machine
blister magazine
blister packs
cartoning machines
missing blister
change parts required
cartoning machine includes
horizontal cartoning machine
online embossing facility
mm 310013501450lwh weight
operate plc speed
adjust chain width
machine faults speed
jct100bl model machine
blister pack cards
missing leaflet display
ac drives functions
batch coding optional
touch screen hmi
mechanical mechanism technology
adjustable conveyor mechanism
tubes bottles bars