
SEMI-AUTOMATIC TUBE FILLING & SEALING MACHINE TF−I (lami)
TF−I (lami) is designed to fill and seal plastic and lami tubes as well as plastic tubes. The machine is suitable especially for pharmaceutical, cosmetic and foodstuff industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
The machine is designed and manufactured to suit FDA and cGMP requirements. All contact parts stainless steel, well polished and mirror buffed. All major pneumatics are of FESTO brand. The machine produced from tested and reliable materials for long service life.
To get accurate dozing, it would be preferable to use different syringes for different volumes as mentioned below:
- Main machine frame with stainless steel covers
- Adjustable anti-vibration legs
- AC inverter for main drive for step-less speed variation
- Rotary index table for transferring tubes to filling, closing stations and other sections
- 35 liters capacity stainless steel hopper
- Stainless steel volumetric dozing syringe and Teflon piston seals for accurate dosage with step-less adjustment of volume
- Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling
- Tail cutting by 'suck back' method to prevent dripping of product after filling
- Batch code embossing facility within Crimping jaws (by using negative etched character type fount)
- Hot Air Tool with air blower for heating of plastic/lami tubes
- Automatic tube ejection
SAFETY FEATURES:
- No−Tube−No−Fill system
- Low air pressure switch
- Emergency stop
OPTIONALS:
- Jacketed hopper with electrical heater for water heating and hot water circulation pump
- Slow speed agitator
- Set of positively etched character type founts for coding of aluminium tubes
- Air compressor (5 kw)
TECHNICAL SPECIFICATIONS
OPERATION SYSTEM Single Head, Rotary Index Table – 12 stations
OUTPUT ~1800 tubes per hour
PRODUCT HANDLED Cream, ointment, gel, paste, balm and other similar viscous products.
TUBE DIAMETER Minimum 12 mm to maximum 40 mm
TUBE LENGTH Minimum 50 mm to maximum 180 mm
TUBE LOADING Manual
TUBE ORIENTATION Manual/Automatic
PRODUCT HOPPER 35 liters capacity. {Water jacket with electrical heating
and hot water circulation pump optional}
PRODUCT AGITATOR Slow speed agitator for stirring of product in hopper as an option
FILLING NOZZLE Fixed nozzle, with tube lifting at filling station – to lift up the tube so that nozzle gets inserted inside tube while filling.
NO−TUBE−NO−FILL system incorporated.
TAIL CUTTING By suck-back method (to prevent dripping after filling operation)
DOZING RANGE a) 3 to 30 ml
b) 30 to 50 ml
c) 50 to 100 ml
d) 100 to 150 ml
TUBE SEALING By hot crimping for lami/plastic tubes
BATCH CODE EMBOSSING In crimping jaws for plastic/lami tubes
TUBE EJECTION Automatic, through a discharge chute for collection
CHANGE PARTS a) Tube Holding Cups and heating nozzle (when tube dia changes)
b) Filling Nozzle (when fill volume or product viscosity changes)
c) Filling Syringe (when fill volume changes)
POWER CONSUMPTION (3 Phase + N + E) 3.0 kw
COMPRESSED AIR REQUIREMENT 200 Liters per minute at 6 bar pressure (clean, dry, oil free)
COLD WATER REQUIREMENT 2 liters per min at 2 bar pressure at 18º Cent
MACHINE DIMENSIONS 900 mm width X 900 mm breadth X 2250 mm height
MACHINE WEIGHT 600 kg
Keywords
kg
kw
gel
oil
FDA
Set
TF−I
Tail
balm
hour
means
paste
12 mm
40 mm
OUTPUT
coding
minute
180 mm
No−Tube
dripping
stirring
ointment
2 liters
clean, dry
air blower
200 Liters
collection
3 to 30 ml
main drive
AC inverter
TUBE LENGTH
30 to 50 ml
FESTO brand
fill volume
12 stations
~1800 tubes
hot crimping
Hot Air Tool
Water jacket
DOZING RANGE
CHANGE PARTS
TUBE SEALING
Tube lifting
−Fill system
50 to 100 ml
water heating
TUBE DIAMETER
100 to 150 ml
Crimping jaws
PRODUCT HOPPER
2250 mm height
900 mm breadth
Air compressor
heating nozzle
filling nozzle
MACHINE WEIGHT
2 bar pressure
6 bar pressure
other sections
aluminium tubes
discharge chute
SEALING MACHINE
accurate dosage
Filling Syringe
SAFETY FEATURES
accurate dozing
filling station
suck-back method
PRODUCT AGITATOR
closing stations
major pneumatics
electrical heater
different volumes
POWER CONSUMPTION
Tube Holding Cups
long service life
filling operation
cGMP requirements
lami/plastic tubes
35 liters capacity
electrical heating
different syringes
reliable materials
foodstuff industry
Rotary index table
Main machine frame
plastic/lami tubes
TUBE LOADING Manual
Teflon piston seals
Slow speed agitator
step-less adjustment
character type founts
PRODUCT HANDLED Cream
stainless steel hopper
COLD WATER REQUIREMENT
stainless steel covers
Low air pressure switch
TUBE ORIENTATION Manual
Automatic tube ejection
volumetric dosing system
pharmaceutical, cosmetic
Emergency stop OPTIONALS
product viscosity changes
step-less speed variation
hot water circulation pump
TECHNICAL SPECIFICATIONS
COMPRESSED AIR REQUIREMENT
SEMI-AUTOMATIC TUBE FILLING
OPERATION SYSTEM Single Head
Batch code embossing facility
contact parts stainless steel
other similar viscous products
Adjustable anti-vibration legs
negative etched character type fount
Stainless steel volumetric dozing syringe
18º Cent MACHINE DIMENSIONS 900 mm width X