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Blister Packing Machines

BLISTRIP–I xt is a single track automatic blister packing machine for packing of tablets, capsules, dragees etc., in blister packs using PVC-Alu packaging materials. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.The output capacity of the machine depends on the product characteristics. In case of slightly curved or flat tablets up to 10mm dia an output of 150 packs per minute can be optimally achieved. Features: # Combi packs possible for better utilization of capacity and packaging materials # Edge – to – edge cutting to eliminate trim waste between packs # Special tool design reduces trim waste # Continuous blister forming at low temperature by contact heating system # All change over parts and adjustments accessible from front side # Easy and quick change over reduces material wastage and down time # Simpler operation reduces operator fatigue – increases output # Very compact in size Specifications: # Max. Web Width 148 mm # Max. Forming depth 10 mm (Expandable up to 20) # Max. output: Packs/Min 150 (1 UP), 300 (2 UP) # Max. Strokes/Min 150 Efficiency: Our Competence and experience in package design ensures optimum utilization of machine capacity to give highest possible output as well as minimum possible packaging material consumption. Performance: Simplicity of design with careful placement of various stations giving operator full vision and total control of all principal functions of machine that enhances performance. Reliability: Solid structure and sturdy components together with easy to set up and maintain mechanism ensures maximum availability. Quick and easy change over from one format to another improves productivity.

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Blister Packing Machines

BLISTRIP–II is a high speed automatic blister packing machine for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in blister packs using PVC-Alu packaging materials. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.The output capacity of the machine depends on the product characteristics. In case of slightly curved or flat tablets up to 10mm dia an output of 300 packs per minute can be optimally achieved. Features: # High speed, High production, Cost effective # Machine with the highest output – to – investment ratio # Lowest cost per pack # Combi packs possible for better utilization of capacity and packaging materials # Edge – to – edge cutting to eliminate trim waste between packs # Special tool design reduces trim waste # Continuous blister forming at low temperature by contact heating system # All change over parts and adjustments accessible from front side # In-built water chiller available # Easy and quick change over reduces material wastage and down time # Simpler operation reduces operator fatigue – increases output # Extended guide track can accommodate up to four feeders to produce multi-product kit packs # High strokes rate gives you high outputs for all sizes of blisters Specifications: # Max. Web Width 210 mm # Max. Forming depth 10 mm (Expandable up to 20) # Max. output: Packs/Min 300 (2 UP), 450 (3 UP) # Max. Strokes/Min 150 Efficiency: Our Competence and experience in package design ensures optimum utilization of machine capacity to give highest possible output as well as minimum possible packaging material consumption. Performance: Simplicity of design with careful placement of various stations giving operator full vision and total control of all principal functions of machine that enhances performance. Reliability: Solid structure and sturdy components together with easy to set up and maintain mechanism ensures maximum availability. Quick and easy change over from one format to another improves productivity. Flexibility: The machine can handle wide range of forming and lidding materials, can be equipped with various types of feeding systems to handle most types and shapes of pharmaceutical tablets, hard capsules, soft capsules, pills as well as some irregular shaped objects in any presentation. ************************************************************************ Youtube Link: https://www.youtube.com/watch?v=PRU5lboIxUc

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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance

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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning

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Accessories & Ancillary Equipments

LTA -150 and LTA - 300 are Leak Test apparatus models by Jicon Technologies. 150 and 300 denotes the diameter of the dessicator. This is an ideal instrument to check sealing integrity of Blister Packs; Strip Packs; Sachet and Pouch Packs etc. It is also used for checking leaks from Capped Bottles; Induction Sealed Containers; Sealed Or Crimped Tubes etc The instrument is equipped with long lasting vacuum pump, which gives high level of vacuum (up to 550 Hg) in shortest possible time. Die pressed polycarbonate vacuum desiccator sustains vacuum for long time. A vacuum gauge is provided to indicate vacuum level. A vacuum flow control cum isolation valve is provided to disconnect the vacuum source, thus avoiding the need of continuous running of vacuum pump. A digital timer is provided to set vacuum hold time as desired. The apparatus’s amazing compactness saves lot of valuable space in process control laboratories.

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