FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE ALBLIS-I BRIEF DESCRIPTION 1.0 GENERAL WORKING PRINCIPLE ALBLIS-I is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in Alu-Alu or PVC-Alu blister packs. This machine can also be used for packing of Ampoules, Vials, Tubes as well as cream. paste, jam etc in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different application. The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30 cycles per minute. The packing materials namely cold forming laminated Aluminium foil or thermoforming PVC film and the lidding material namely Aluminium foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs, which are punched out from main web, can either be collected in bins or transferred over a conveyor belt for further handling. The trim waste is wound on a roll for easy disposal.The standard configuration of machine is for producing of Alu-Alu blisters suitable for pharmaceutical tablets, capsules, dragees etc. The standard configuration may be opted out or can be combined with other configurations. 2.0 Standard Accessories And Mountings. 2.0.1 AC Inverter Variable Speed Drive 2.0.2 Built in control Panel 2.0.3 Contact Heating System for PVC Film 2.0.4 Foil and Film Reel Holders 2.0.5 Mechanically Operated Cold Forming Station 2.0.6 Vertical Product Feeding System with Vibrator 2.0.7 Pneumatically Operated Sealing Station (with retraction facility) 2.0.8 Web Indexing Mechanism (Mechanical + Pneumatically operated) 2.0.9 Mechanically Operated Pack Punching Station 2.0.10 One Set of STANDARD CHANGE - OVER PARTS - as listed in point 2.1 below. 2.0.11 Flexographic Over Printing Unit 2.1 Set Of Standard Change-Over Parts. 2.1.1 Cold Forming Mould (Alu-Alu Forming). 2.1.2 Ribbed Feed Bowl 2.1.3 Vertical Feed Channel 2.1.4 Guide Track 2.1.5 Knurled Sealing Plate 2.1.6 Cutting Punch 3.0 Optional Accessories And Mountings (OPTIONS). 3.0.1 B. No. Embossing Tool 3.0.2 Pack Perforation Tool 3.0.3 Photo Optical Print Image Control (Print Registration System) 3.0.4 Electro-Mechanical Non – Fill – Detection and Empty Pack Rejection System 3.0.5 Camera Inspection & Rejection System (with Hi-Res Digital Color Camera Sensor; Windows based Industrial PC and proprietary software) 3.0.6 Acrylic Covering 3.0.7 Thermoforming (PVC) Forming Mould 3.0.8 Motorized Brush Box Feeder FEATURES: • Suitable to Produce : ALU + ALU blister packs; PVC + ALU blister packs and various other packaging materials • PLC controlled operation with touch screen interface • Variable speed with frequency control drive • Batch Code over-printer can be mounted • Various options of product feeding devises available to suit different pack types and products TECHNICAL SPECIFICATIONS BASE MATERIAL: MAX WIDTH: (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC) 0.2 TO .3 THICK; IN REEL FORM MAX. 250. 140 LIDDING MATERIAL : MAX. WIDTH : (HSL COATED HARD ALU / GLASSINE FOIL) 0.02 TO 0.04 THICK; IN REEL FORM MAX. 220. 140 MAX. PACK SIZE : (1 UP) (2 UP) 110 x 130 110 x 62 MIN. PACK SIZE : 40 x 45 MAX. FORMING DEPTH: 10 (EXTENDABLE TO 20) MAX. OUTPUT* : PACKS / MIN : 30 (1 UP) 60 (2 UP) MAX. STROKES / MIN : 30 COMPRESSED AIR REQUIREMENT 450 Lit / Min at 6 Bar Pressure ELECTRICAL POWER CONNECTION DETAILS : 32 Amp. 440 V, 3PH, AC, +N, +EARTH (OTHER VOLTAGE ON REQU.) COLD WATER REQUIREMENT: 60 Lit / Min at 2 Bar Pressure (at 18 ~22º C)