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Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements.
Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards.
Features:
# High Speed Production
# PLC & Touch Screen controlled machine
# Product handled: powder as standard. Pellet and tablet feeding devices optional
# Compact, sturdy and meets cGMP standards
# Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover
# Dozing System: Tamping (slug formation through progressive compression)
# Quick & easy fill weight adjustment
# Tamping System for powders ensures accurate fill weight - accuracy of ± 2%
# Powder sensor maintains constant level of powder in the dosing chamber
# Audio alert on capsules running low in hopper
# Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Technical Specifications:
ENSULE–400
# Rated Output (powder) 24,000 per hour
# Rated Output (pellets) 15,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–750
# Rated Output (powder) 45,000 per hour
# Rated Output (pellets) 35,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–1500
# Rated Output (powder) 90,000 per hour
# Rated Output (pellets) 70,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
ENSULE–2000
# Rated Output (powder) 120,000 per hour
# Rated Output (pellets) 95,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
Position wise functional sequence:
Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional)
Station 2: Empty Capsule loading and separation
Station 3: Tamping style Powder Filling (standard)
Station 4: Pellet or Tablet Filling (optional)
Station 5: Ejection of un-separated capsule
Station 6: Idle
Station 7: Capsule locking
Station 8: Discharge of filled capsules
Station 9: Segment cleaning
************************************************************************
Youtube Link:
https://youtu.be/dSaaT4wrXuc
Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements.
Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards.
Features:
# High Speed Production
# PLC & Touch Screen controlled machine
# Product handled: powder as standard. Pellet and tablet feeding devices optional
# Compact, sturdy and meets cGMP standards
# Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover
# Dozing System: Tamping (slug formation through progressive compression)
# Quick & easy fill weight adjustment
# Tamping System for powders ensures accurate fill weight - accuracy of ± 2%
# Powder sensor maintains constant level of powder in the dosing chamber
# Audio alert on capsules running low in hopper
# Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Technical Specifications:
ENSULE–400
# Rated Output (powder) 24,000 per hour
# Rated Output (pellets) 15,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–750
# Rated Output (powder) 45,000 per hour
# Rated Output (pellets) 35,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–1500
# Rated Output (powder) 90,000 per hour
# Rated Output (pellets) 70,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
ENSULE–2000
# Rated Output (powder) 120,000 per hour
# Rated Output (pellets) 95,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
Position wise functional sequence:
Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional)
Station 2: Empty Capsule loading and separation
Station 3: Tamping style Powder Filling (standard)
Station 4: Pellet or Tablet Filling (optional)
Station 5: Ejection of un-separated capsule
Station 6: Idle
Station 7: Capsule locking
Station 8: Discharge of filled capsules
Station 9: Segment cleaning
************************************************************************
Youtube Link:
https://youtu.be/dSaaT4wrXuc
Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements.
Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards.
Features:
# High Speed Production
# PLC & Touch Screen controlled machine
# Product handled: powder as standard. Pellet and tablet feeding devices optional
# Compact, sturdy and meets cGMP standards
# Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover
# Dozing System: Tamping (slug formation through progressive compression)
# Quick & easy fill weight adjustment
# Tamping System for powders ensures accurate fill weight - accuracy of ± 2%
# Powder sensor maintains constant level of powder in the dosing chamber
# Audio alert on capsules running low in hopper
# Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements.
Technical Specifications:
ENSULE–400
# Rated Output (powder) 24,000 per hour
# Rated Output (pellets) 15,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–750
# Rated Output (powder) 45,000 per hour
# Rated Output (pellets) 35,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw
ENSULE–1500
# Rated Output (powder) 90,000 per hour
# Rated Output (pellets) 70,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
ENSULE–2000
# Rated Output (powder) 120,000 per hour
# Rated Output (pellets) 95,000 per hour
# Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request)
# Power Consumption (incl drive, vacuum pump & ADU) 8 kw
Position wise functional sequence:
Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional)
Station 2: Empty Capsule loading and separation
Station 3: Tamping style Powder Filling (standard)
Station 4: Pellet or Tablet Filling (optional)
Station 5: Ejection of un-separated capsule
Station 6: Idle
Station 7: Capsule locking
Station 8: Discharge of filled capsules
Station 9: Segment cleaning
************************************************************************
Youtube Link:
https://youtu.be/dSaaT4wrXuc
FBD (FLUID BED DRYER)
Salient Features:
# Better productivity and lesser drying time.
# Less handing, more hygienic.
# Uniform drying at low temperature.
# Pneumatic sealing for higher capacity models.
# Static grounders to eliminate electro-static charge
# Product container with tilting arrangement.
# Flame proof models also available.
# Models available from 2 Kg. To 300 Kg
Description:
A Fluid Bed Dryer with latest improvement in design make this unit a truly versatile one for pharmaceutical, food, dyestuff, chemical and polymer industries. All contact parts are made out of S.S.304/316 and are provided with isolated control panel.
Operation:
Due to induced draft created by specially designed heavy duty fan the atmospheric air is drawn through the 5 micron air filter. The filtered air is then to the required temperature by electric heaters / steam radiator. The hot air passes through the product container and the product gets dried by Air fluidisation and the air control circulation by damper. The filter bag prevents fine particles from carrying over to exhaust air steam.
Selection:
Selection of capacity of fluid bed dryer depends upon bulk density, drying temperature and moisture contents of wet material to be dried.
In case of 120 kg model a batch of 145 kg wet material can be loaded provided the bulk density of the material is 0.6kg/lit. (approx)
Optional:
# Digital temperature controller cum indicator for steam operated dryer.
# Pneumatic bag shaking device.
# Intrinsically safe earthing system.
# Bottom & rear chambers made our of S.S.-304 quality
# Flame proof Motor with push button station.
# Available in GMP / S.S. Models
About Jicon Technologies:
Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.
https://jicon.com/fluid-bed-dryer-manufacturer-india.php
FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life.
Some of the Important Features include:
# Enclosed machine - acrylic doors on all four sides above main frame
# Tail cutting by ‘suck back’ Method
# Step-less adjustments of filling volume
# Adjustable anti-vibration legs
# Step-less adjustments of filling volume
# Contact less heating of lami / plastic tube by Leister make* hot air tool
# Fill accuracy better than ± 1%
# No tube no fill safety system
# Safety interlock for acrylic doors
# Low air pressure switch
# Low heating temperature interlock
# Control sensor for non-ejected tubes*
# Emergency stop
Optional Features include:
# Jacketed hopper with electrical heater for water heating and hot water circulation pump
# Slow speed agitator
# Tube cleaning by air blow or suction*
# Nitrogen flushing arrangement
# Batch number and date embossing on crimp
# Automatic hopper top up system
# PLC control of machine
The machine is of fully enclosed construction with a rotary index table and single filling head.
Machine is available in 3 configurations –
# for aluminium tubes
# for lami (laminated)/ plastic tubes
# for alu + lami tubes
Specifications:
Model FILLTUBE – 60 FILLTUBE - 120
Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic
Tube Diameters 12mm to 40mm 16mm to 25mm
Tube Lengths 50mm to 180mm 50mm to 180mm
Fill Volumes 10ml to 170ml 10ml to 60ml
Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms
Max. Output (Per Min) 60 Tubes 120 Tubes
Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.