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Accessories & Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Some of the Important Features include: # The unit is made compact and versatile and as per GMP norms. # The structure is made of SS 304. # Rigid vibration free construction for trouble free performance. # Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. # Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). # Carton stacker has a facility of stacking 300 Cartons. # Facility of no tube no carton. # Facility of no cartons machine stop. # Facility of no leaflet carton rejects. # Provision of safety interlock of door opening. # Specially designed vacuum device for pick up of cartons and opening of cartons. # For the various sizes of products machine has the facility to adjust chain width. # For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. # For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, # Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. # The whole operation is controlled by easy to operate PLC. # Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. # Product counter facility is inbuilt. # Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. # Machine has online embossing facility for the batch coding. # Option for Inkjet Printing on cartons can be provided. # Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Optional Features include: # The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum # No suction of carton if missing Tube # Rejection of carton if missing leaflet # Display of machine faults, speed and finished products counting # Machine stops if no products or incorrect position of products. # Stable performance, operation is easy to control Sensors: # Tube presence detection sensor # Leaflet presence detection sensor # Carton present detection sensor Technical Data: Machine Weight & Dimensions # Dimensions in mm 3100×1350×1450(L×W×H) # Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): # Grammage Between 60 to 70 gsm # Size range From 100 x 100 mm to 250 ×190mm # Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons.

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Accessories and Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Features: • The unit is made compact and versatile and as per GMP norms. • The structure is made of SS 304. • Rigid vibration free construction for trouble free performance. • Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. • Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). • Carton stacker has a facility of stacking 300 Cartons. • Facility of no tube no carton. • Facility of no cartons machine stop. • Facility of no leaflet carton rejects. • Provision of safety interlock of door opening. • Specially designed vacuum device for pick up of cartons and opening of cartons. • For the various sizes of products machine has the facility to adjust chain width. • For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. • For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, • Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. • The whole operation is controlled by easy to operate PLC. • Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. • Product counter facility is inbuilt. • Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. • Machine has online embossing facility for the batch coding. • Option for Inkjet Printing on cartons can be provided. • Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Options: • The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum • No suction of carton if missing Tube • Rejection of carton if missing leaflet • Display of machine faults, speed and finished products counting • Machine stops if no products or incorrect position of products. • Stable performance, operation is easy to control Sensors: • Tube presence detection sensor • Leaflet presence detection sensor • Carton present detection sensor Technical Data: Machine Weight & Dimensions Dimensions in mm 3100×1350×1450(L×W×H) Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): Grammage Between 60 to 70 gsm Size range From 100 x 100 mm to 250 ×190mm Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Process Equipments

Conventional coating pans are used to film coat or sugar coat tablets, pills, etc. Apart from the pharmaceutical industry, these machines are used in a variety of industries such as Pharmaceutical, Confectionery, Food and others. The product is to be filled inside the pan. During the rotation motion of the pan, coating material is sprayed by spraying system. At the same time hot air is supplied through inbuilt Hot air blower system which dries the coat rapidly. Thus a solid and smooth surface is formed over the product. # Suitable for sugar coating, film coating and coloring of tablets. # Mirror polished SS pans ensure uniform and excellent coating of tablets # Standard supply includes hot air blower # Thermostatically controlled heater provides regulated air upto 75ยบ C. # Specially designed stand allows changing of tilt angle of pan. # Variable speed drive. Standard Models: MODEL PAN SIZE APPROX.CAPACITY MAIN MOTOR BLOWER MOTOR CP-300 300 mm 8 kg. 0.37 kw. 0.18 kw CP-600 600 mm 30 kg. 0.75 kw. 0.18 kw CP-900 900 mm 50 kg. 0.75 kw. 0.37 kw CP-1050 1050 mm 70 kg 1.0 kw 0.37 kw CP-1200 1200 mm 100 kg. 2.2 kw. 0.75 kw CP-1500 1500 mm 150 kg. 3.7 kw. 1.0 kw Spray Coating Equipment: Spray coating machines for rapid and uniform coating of tablets, granules and pallets. Spray coating machine work as an attachment to the coating pan. These machines feature stainless steel 316 quality pressure vessel provided with SS jacket with electric heaters and thermostat control. # Suitable for film coating on tablets and granules. # Also used for sugar coating with some modifications. # Portable unit with various capacities. # All contact parts of SS 316 and non contact parts of SS 304. # Comprises of main vessel, SS stand for holding spray nozzles at different angles and various heights, pneumatic motor, air & solution control valve, pressure gauge, safely valve & spray nozzles. # Electric / steam jacket for heating. # Inbuilt homogenizer to prepare consistent solution. # Sequential ON-OFF timer for nozzles with Pneumatic cylinder. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/coating-pan.php

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Process Equipments

Homogenizing, emulsifying, dispersing, mixing, extracting etc., catering to the needs of several industries; such as # Pharmaceutical Industry # Food, Dairy, Confectionery Industry # Chemical Industry # Paint Industry # Textile Industry # Cosmetic And Detergent Industry # Rubber Industry # Starch Industry # Paper Industry The product is subjected to high shearing, cutting, and rubbing forces between two toothed surfaces. The product, while passing down the hopper, initially gets sized in the preliminary breaking drum where it is broken and thrown into the first stator tooth stage. Due to conical arrangement and the centrifugal effect of the rotor rotating at a speed of 2800 r.p.m., the material is forced into second tooth stage. The tooth design of the grinding set causes powerful transients that subject the particle with high forces, Intensity of which increases as product reaches the lowest grinding stage. The ground material continuously leaves the mill through the outlet pipe and if required, can be recirculated. Outstanding and rigid design and construction combined with excellent quality of workmanship ensures superior end product, suitable for continuous operation over long periods of time. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/colloid-mill.php

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Process Equipments

Jicon manufactures complete granulation line equipments including the Blenders viz. Double Cone Blenders, Octagonal Blenders and V Blenders. Size and technical specifications can vary based on the URS and Specs Sheet ************************************************************************* Double Cone Blender: The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand. Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Because of the conical shape of vessel, mass of flowing powders contract and expand continuously, achieving desired mixing or blending. Baffles attached to the central shaft obstruct the flow of powders generating cross flows that assist in quicker blending. https://jicon.com/dry-powder-blenders.php ************************************************************************* Octagonal Blender: The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Octagonal Blender is suitable mainly for Crystalline & Granular material. The Octagonal Blender gives best results for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. When the product container vessel of Octagonal Blender starts rotating, the granules start flowing due to gravitational force. Because of the octagonal shape of the product container, the granules generates cross flows as well as constantly shrinking and expanding volumes. This ensures uniform mixing hence can be run at lower RPM. https://jicon.com/dry-powder-blenders.php ************************************************************************* V Blender: The machine is primarily suitable for mixing or lubricating of dry, freely flowing powders or granules. The machine has been designed for use in a pharmaceutical formulation manufacturing unit, in compliance with the latest GMP rules. The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand. Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Due to the "V" shape of container, the materials get sufficient continuous movement and hence requirement of RPM is medium that results in good quality blending / lubrication of granules without size reduction. https://jicon.com/dry-powder-blenders.php ************************************************************************* About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance

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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Container Filling Machines

High speed automatic multi head container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc. Containers like flat tins or bottles are loaded on turntable from where they are transferred onto a conveyor belt. They are then indexed into the filling station. No-Container-No-Fill device will stop dozing operation if containers are not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are transported over conveyor for further operations and handling. Jicon Industries are leading Pharmaceutical Machines Manufacturers and Exporters in Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Features : # PLC Controlled machine with colour Touch Screen # Can fill creams of various viscosity # No – Container – No – Fill interlock # Tail Cutting arrangement after dozing # Easy change over from one size to another # Fill quantity can be accurately adjusted # Fill accuracy up to ±0.5% # Simple in operation and maintenance # Jacketed hopper with stirrer for high viscosity products can be provided as an option Models Available: A. CF-2: # Dozer: Double Head # Filling Range: 5 to 500 ml # Output: 10 to 60 per min B. CF-3: # Dozer: Triple Head # Filling Range: 5 to 200 ml # Output: 40 to 90 per min C. CF-4: # Dozer: Four Head # Filling Range: 5 to 200 ml # Output: 80 to 120 per min Note: # Fill Range with interchangeable Filling Syringe of different capacity # Output depends on fill quantity and material characteristics.

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Capsule Filling Machines

SACF I & SACF -II (Semi Automatic Capsule Filling Machines) are designed to fill hard gelatin capsules of all sizes with powders, pellets or granular materials. Depending upon the quality and size of capsules, ambient temperature and operator speed, the machine can give an output of up to 40,000 capsules per hour under optimum conditions. SACF -I and II are widely popular mainly because of the followings: # Low handling losses – the spilling and dusting of drugs negligible due to Surrounding trays and recovery of powder is almost total. # Versatile – fills capsules of all sizes # Twin loading heads for faster production rate # Compact & light weight filling rings # Short change-over time between different capsule sizes # Uniformity and accuracy of filling –fill weight is uniform and the dosage is accurately maintained within the prescribed limits # The built-in counter provides exact number of filled capsules # Simple operation and easy maintenance About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/semi-automatic-capsule-filling-machine.php

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