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'gmp compliant pharma machinery solutions'

Items tagged with 'gmp compliant pharma machinery solutions'

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Tube Filling Machines

FILLTUBE Machines are designed to fill and seal plastic, laminated and aluminium tubes at high speeds. These machines are specially suitable for pharmaceutical, cosmetic and food industries. FILLTUBE machines are used mainly for filling of cream, ointment, get, paste, balm and other similar viscous products by means of volumetric dosing system. These machines are designed and manufactured to suit GMP requirements, all contact parts are stainless steel, well-polished and mirror buffed. These machines are produced from tested and reliable materials for long service life. Some of the Important Features include: # Enclosed machine - acrylic doors on all four sides above main frame # Tail cutting by ‘suck back’ Method # Step-less adjustments of filling volume # Adjustable anti-vibration legs # Step-less adjustments of filling volume # Contact less heating of lami / plastic tube by Leister make* hot air tool # Fill accuracy better than ± 1% # No tube no fill safety system # Safety interlock for acrylic doors # Low air pressure switch # Low heating temperature interlock # Control sensor for non-ejected tubes* # Emergency stop Optional Features include: # Jacketed hopper with electrical heater for water heating and hot water circulation pump # Slow speed agitator # Tube cleaning by air blow or suction* # Nitrogen flushing arrangement # Batch number and date embossing on crimp # Automatic hopper top up system # PLC control of machine The machine is of fully enclosed construction with a rotary index table and single filling head. Machine is available in 3 configurations – # for aluminium tubes # for lami (laminated)/ plastic tubes # for alu + lami tubes Specifications: Model FILLTUBE – 60 FILLTUBE - 120 Types of Tubes Laminated / Plastic & Aluminium Laminated & Plastic Tube Diameters 12mm to 40mm 16mm to 25mm Tube Lengths 50mm to 180mm 50mm to 180mm Fill Volumes 10ml to 170ml 10ml to 60ml Fill Weights (Ointments) 5gms to 150 gms 5gms to 150 gms Max. Output (Per Min) 60 Tubes 120 Tubes Special Models: Semi-Automatic Models, Models with large filling volumes (Up to 350ml) and large tube diameters (up to 60mm), models for cyanoacrylate filling with peristaltic pump for filling are also available. Details can be shared on request.

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Capsule Filling Machines

ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powder in the form of slug in hard gelatin capsules. ENSULE series are high speed, high performance machines that incorporates latest international design and is built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. These machines are also capable of filling pellets and tablets for flexibility of multiple dosage combination such as powder + pellets + tablet. These are extremely durable and reliable machines that fills dosages to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are also easy to clean and meets GMP standards. Features: # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Variable speed AC drive for main motor ensures speed adjustment Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. For More information, please follow the link: https://jicon.com/automatic-capsule-filling-machine-manufacturer-india.php

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Accessories and Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Features: • The unit is made compact and versatile and as per GMP norms. • The structure is made of SS 304. • Rigid vibration free construction for trouble free performance. • Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. • Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). • Carton stacker has a facility of stacking 300 Cartons. • Facility of no tube no carton. • Facility of no cartons machine stop. • Facility of no leaflet carton rejects. • Provision of safety interlock of door opening. • Specially designed vacuum device for pick up of cartons and opening of cartons. • For the various sizes of products machine has the facility to adjust chain width. • For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. • For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, • Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. • The whole operation is controlled by easy to operate PLC. • Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. • Product counter facility is inbuilt. • Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. • Machine has online embossing facility for the batch coding. • Option for Inkjet Printing on cartons can be provided. • Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Options: • The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum • No suction of carton if missing Tube • Rejection of carton if missing leaflet • Display of machine faults, speed and finished products counting • Machine stops if no products or incorrect position of products. • Stable performance, operation is easy to control Sensors: • Tube presence detection sensor • Leaflet presence detection sensor • Carton present detection sensor Technical Data: Machine Weight & Dimensions Dimensions in mm 3100×1350×1450(L×W×H) Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): Grammage Between 60 to 70 gsm Size range From 100 x 100 mm to 250 ×190mm Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Process Equipments

Automatic Ointment / Cream Manufacturing Plant is used to prepare medicated homogenised emulsion of Wax and Water to a particular formulation. It is useful for manufacturing of creams, ointments, pastes and gels for pharmaceutical and cosmetic industries. It consists of 3 vessels: a) Jacketed Water Phase Vessel of adequate capacity according to batch size of the product to heat the water to a specified temperature according to formulation. b) Jacketed Wax Phase Vessel to melt wax of required formulated quantity to specified temperature. c) Molten wax and hot water then transferred by Vacuum to Jacketed Main (Reactor) Vessel through filter and the pipe lines laid in the plant, Medicinal ingredients according to formula of the formulation added, then processed at constant temperature under 400 mm Vacuum with continuous stirring, homogenized till it becomes an emulsion with consistent viscosity. Heating can be Electrical / Steam / Thermic Fluid. Plant Capacities ranging from 50kg to 1000kg can be manufactured. All contact parts are made of superior quality SS 316 / SS 316 L grade stainless steel material, other non-contact parts are made out of SS 304 material. Jackets are made out of M.S., cladded with SS 304. This meets GMP standards. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/ointment-manufacturing-plant-manufacturer-india.php

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Process Equipments

FBD (FLUID BED DRYER) Salient Features: # Better productivity and lesser drying time. # Less handing, more hygienic. # Uniform drying at low temperature. # Pneumatic sealing for higher capacity models. # Static grounders to eliminate electro-static charge # Product container with tilting arrangement. # Flame proof models also available. # Models available from 2 Kg. To 300 Kg Description: A Fluid Bed Dryer with latest improvement in design make this unit a truly versatile one for pharmaceutical, food, dyestuff, chemical and polymer industries. All contact parts are made out of S.S.304/316 and are provided with isolated control panel. Operation: Due to induced draft created by specially designed heavy duty fan the atmospheric air is drawn through the 5 micron air filter. The filtered air is then to the required temperature by electric heaters / steam radiator. The hot air passes through the product container and the product gets dried by Air fluidisation and the air control circulation by damper. The filter bag prevents fine particles from carrying over to exhaust air steam. Selection: Selection of capacity of fluid bed dryer depends upon bulk density, drying temperature and moisture contents of wet material to be dried. In case of 120 kg model a batch of 145 kg wet material can be loaded provided the bulk density of the material is 0.6kg/lit. (approx) Optional: # Digital temperature controller cum indicator for steam operated dryer. # Pneumatic bag shaking device. # Intrinsically safe earthing system. # Bottom & rear chambers made our of S.S.-304 quality # Flame proof Motor with push button station. # Available in GMP / S.S. Models About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/fluid-bed-dryer-manufacturer-india.php

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Process Equipments

Designed for efficient and homogeneous mixing of dry and wet powders. Newly designed stuffing box prevents contamination. Sliding type covers with protective grill and safety devices are provided. Trough tilts forward for discharge of materials either manually or by motorised arrangement. # Mounted on strong structural frame for sturdy operation. # Limit switch is provided to stop running blades as soon as the cover is lifted. # Full Stainless Steel construction to comply with cGMP norms. # Loading / unloading platform can be fabricated as per client’s requirements. MADE IN TWO TYPES OF AGITATORS: PADDLE TYPE & RIBBON TYPE. # PADDEL TYPE SUITABLE FOR WET, TOUGH DOUGH MIXING, AS WELL AS DRY POWDER MIXING. # RIBBON TYPE SUITABLE FOR DRY FREELY FLOWING POWDERS. MODEL APP WORKING CAPACITY OVER FLOW CAPACITY MOTOR HP MM 50 50 Kg 125 litres 3 MM 100 100 Kg 240 litres 5 MM 200 200 Kg 480 litres 7.5 MM 250 250 Kg 550 litres 10 MM 350 350 Kg 750 litres 12.5 MM 500 500 Kg 1150 litres 15 About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Process Equipments

Jicon manufactures complete granulation line equipments including the Blenders viz. Double Cone Blenders, Octagonal Blenders and V Blenders. Size and technical specifications can vary based on the URS and Specs Sheet ************************************************************************* Double Cone Blender: The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand. Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Because of the conical shape of vessel, mass of flowing powders contract and expand continuously, achieving desired mixing or blending. Baffles attached to the central shaft obstruct the flow of powders generating cross flows that assist in quicker blending. https://jicon.com/dry-powder-blenders.php ************************************************************************* Octagonal Blender: The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Octagonal Blender is suitable mainly for Crystalline & Granular material. The Octagonal Blender gives best results for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. When the product container vessel of Octagonal Blender starts rotating, the granules start flowing due to gravitational force. Because of the octagonal shape of the product container, the granules generates cross flows as well as constantly shrinking and expanding volumes. This ensures uniform mixing hence can be run at lower RPM. https://jicon.com/dry-powder-blenders.php ************************************************************************* V Blender: The machine is primarily suitable for mixing or lubricating of dry, freely flowing powders or granules. The machine has been designed for use in a pharmaceutical formulation manufacturing unit, in compliance with the latest GMP rules. The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand. Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Due to the "V" shape of container, the materials get sufficient continuous movement and hence requirement of RPM is medium that results in good quality blending / lubrication of granules without size reduction. https://jicon.com/dry-powder-blenders.php ************************************************************************* About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Accessories and Ancillary Equipments

Jicon manufactures and supplies Changeover Parts for not only our own make machines, but also for other popular brands. The machines includes Blister Packing Machines, Capsule Filling Machines, Tube Filling Machines, Cartoning Machines etc. Features: # High Precision, Accuracy and fineness of fitment # MOC as per cGMP standards and as recomended # Assurity of Performance # Test Certificates issued # Help provided in Validation # Aftersales Support About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Blister Packing Machines

Flat Plate Blister Packing Machine Ideal for R&D, pilot plants and small batch production: ALBLIS is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical Tablets, Capsules, Dragees etc. in Alu-Alu or PVC-Alu blister packs. This Machine can also be used for packing of Ampoules, Vials, Tubes in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different applications. Some of the Important Features include: # Simple Operation # Ideal for small batch production # Quick Change Over # Cost Efficient # Easy Maintenance # Suitable for Alu-Alu, PVC-Alu and PVC-Paper Blister Packs # Can pack Tablets, Capsules, Dragees and also vials, Ampules, Tubes, Creams etc # Can be supplied without automatic product feeding system to make it suitable for R&D and Formulation Development applications Technical Specifications: # BASE MATERIAL: MAX WIDTH: 140mm (COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC, 0.2 TO .3 THICK; IN REEL FORM MAX. dia. 250mm) # LIDDING MATERIAL: MAX. WIDTH: 40mm (HSL COATED HARD ALU / GLASSINE FOIL, 0.02 TO 0.04 THICK; IN REEL FORM MAX. dia. 220mm) # MAX. PACK SIZE: 110mm x 130mm (1 UP), 110mm x 62mm (2 UP) # MIN. PACK SIZE: 40mm x 45mm # MAX. FORMING DEPTH: 10mm (EXTENDABLE TO 20mm) # MAX. OUTPUT* ie PACKS / MIN: 30 (1 UP) and 60 (2 UP) # MAX. STROKES / MIN: 30

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