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'vibro sifter granulation line'

Items tagged with 'vibro sifter granulation line'

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Process Equipments

VIBRO SIFTER: This machine is used for various applications like Sieving, Grading and Sizing of dry Powders and Granules in Pharmaceutical, Chemical, Food, Dye and Cosmetic industries. Machine is designed to Screen dry products through any mesh size as per particle size Also available in double / triple / four decks for multiple grading sizes in the same batch in the same process. The structure of the machine has been designed in order to achieve multiple plane vibration by suitable assembly of the specially designed Vibratory motor having eccentric weight at the top and bottom ends of the motor shaft. The motor is mounted vertically at the centre of the screening assembly, on a circular base by means of springs which allow the Unit to vibrate freely. The springs absorb the vibrations and prevent them to be transmitted on the floor. SFT-300 12" SFT-500 20" SFT-750 30" SFT-900 36" SFT-1200 48" Screen Sizes (in mm): 0.5, 1, 2, 3, 4, 5, 6, 8, 10, 12 mm etc. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/vibro-sifter.php

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Process Equipments

Jicon manufactures complete granulation line equipments including the Blenders viz. Double Cone Blenders, Octagonal Blenders and V Blenders. Size and technical specifications can vary based on the URS and Specs Sheet ************************************************************************* Double Cone Blender: The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand. Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Because of the conical shape of vessel, mass of flowing powders contract and expand continuously, achieving desired mixing or blending. Baffles attached to the central shaft obstruct the flow of powders generating cross flows that assist in quicker blending. https://jicon.com/dry-powder-blenders.php ************************************************************************* Octagonal Blender: The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Octagonal Blender is suitable mainly for Crystalline & Granular material. The Octagonal Blender gives best results for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. When the product container vessel of Octagonal Blender starts rotating, the granules start flowing due to gravitational force. Because of the octagonal shape of the product container, the granules generates cross flows as well as constantly shrinking and expanding volumes. This ensures uniform mixing hence can be run at lower RPM. https://jicon.com/dry-powder-blenders.php ************************************************************************* V Blender: The machine is primarily suitable for mixing or lubricating of dry, freely flowing powders or granules. The machine has been designed for use in a pharmaceutical formulation manufacturing unit, in compliance with the latest GMP rules. The machine can be broadly divided in three parts viz.; main mixing vessel, stand or support structure and drive. The vessel is mounted on the stand on two pillow block ball bearings on each side. Drive, consisting of motor, gearbox etc. is also mounted on the stand. Powders or granules that are to be mixed are loaded in the vessel. Vessel rotates around its central shaft, driven by the drive system. As the vessel rotates, powders start flowing due to gravitational force. Due to the "V" shape of container, the materials get sufficient continuous movement and hence requirement of RPM is medium that results in good quality blending / lubrication of granules without size reduction. https://jicon.com/dry-powder-blenders.php ************************************************************************* About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Capsule Filling Machines

Our ENSULE series of machines are Fully Automatic Capsule Filling machines used to fill powders (in the form of slugs, pellets or mini tablets) in hard gelatin capsules. These are high speed, high performance machines that incorporate the latest international design and are built with precision using most appropriate materials and up-to-date manufacturing systems. Different models are available for various output requirements. Being extremely durable and reliable, these machines are also capable of filling multiple dosage combinations such as powder + pellets + tablet etc to the highest accuracy and are capable of filling all sizes from #00 to #5 of capsules. These are easy to clean and meets GMP standards. Features: # High Speed Production # PLC & Touch Screen controlled machine # Product handled: powder as standard. Pellet and tablet feeding devices optional # Compact, sturdy and meets cGMP standards # Suitability for capsule size: 00, 0, 1, 2, 3 and 4 - with size changeover # Dozing System: Tamping (slug formation through progressive compression) # Quick & easy fill weight adjustment # Tamping System for powders ensures accurate fill weight - accuracy of ± 2% # Powder sensor maintains constant level of powder in the dosing chamber # Audio alert on capsules running low in hopper # Line Machines like Empty Capsule Sorter and Elevator, Powder Charging Systems, Filled Capsule Polisher and Empty Capsule Rejection, Metal Detector, Damaged Capsule Rejection etc. are available as per customer requirements. Technical Specifications: ENSULE–400 # Rated Output (powder) 24,000 per hour # Rated Output (pellets) 15,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–750 # Rated Output (powder) 45,000 per hour # Rated Output (pellets) 35,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 6.5 kw ENSULE–1500 # Rated Output (powder) 90,000 per hour # Rated Output (pellets) 70,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw ENSULE–2000 # Rated Output (powder) 120,000 per hour # Rated Output (pellets) 95,000 per hour # Electrical Connection 415 V, 3 Ph AC + N + Earth (other voltage on request) # Power Consumption (incl drive, vacuum pump & ADU) 8 kw Position wise functional sequence: Station 1: Empty Capsule loading and separation (x2 in case of ENSULE-2000 or ENSULE-1500), Pellet or Tablet Filling (optional) Station 2: Empty Capsule loading and separation Station 3: Tamping style Powder Filling (standard) Station 4: Pellet or Tablet Filling (optional) Station 5: Ejection of un-separated capsule Station 6: Idle Station 7: Capsule locking Station 8: Discharge of filled capsules Station 9: Segment cleaning

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Accessories & Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Some of the Important Features include: # The unit is made compact and versatile and as per GMP norms. # The structure is made of SS 304. # Rigid vibration free construction for trouble free performance. # Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. # Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). # Carton stacker has a facility of stacking 300 Cartons. # Facility of no tube no carton. # Facility of no cartons machine stop. # Facility of no leaflet carton rejects. # Provision of safety interlock of door opening. # Specially designed vacuum device for pick up of cartons and opening of cartons. # For the various sizes of products machine has the facility to adjust chain width. # For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. # For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, # Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. # The whole operation is controlled by easy to operate PLC. # Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. # Product counter facility is inbuilt. # Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. # Machine has online embossing facility for the batch coding. # Option for Inkjet Printing on cartons can be provided. # Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Optional Features include: # The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum # No suction of carton if missing Tube # Rejection of carton if missing leaflet # Display of machine faults, speed and finished products counting # Machine stops if no products or incorrect position of products. # Stable performance, operation is easy to control Sensors: # Tube presence detection sensor # Leaflet presence detection sensor # Carton present detection sensor Technical Data: Machine Weight & Dimensions # Dimensions in mm 3100×1350×1450(L×W×H) # Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): # Grammage Between 60 to 70 gsm # Size range From 100 x 100 mm to 250 ×190mm # Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons.

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Accessories and Ancillary Equipments

JCT-100 and JCTBL -100 are truely powerful horizontal cartoning machines of intermittent motion. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100T model has double conveyor system for transfer of tubes from the tube filling machine to the cartoning machine and feeding of tubes on the cartoning machine. This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine. The flattened cartons are to be stacked on carton magazine. The unfolded leaflets are stacked on the leaflet folder. All the rest of the operations are automatic. The filled tubes get gravity transferred from the outlet chute of the tube filling machine to the continuous conveyor. From the continuous conveyor the tubes get transferred to the synchronous conveyor which runs in synchronization with the main conveyor of the cartoning machine and feeds individual tubes into individual tubs for the process to begin. Features: • The unit is made compact and versatile and as per GMP norms. • The structure is made of SS 304. • Rigid vibration free construction for trouble free performance. • Specially designed intermittent motion adjustable conveyor for conveying the tubes and specially designed chain type intermittent feeder conveyor for the cartons. • Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional). • Carton stacker has a facility of stacking 300 Cartons. • Facility of no tube no carton. • Facility of no cartons machine stop. • Facility of no leaflet carton rejects. • Provision of safety interlock of door opening. • Specially designed vacuum device for pick up of cartons and opening of cartons. • For the various sizes of products machine has the facility to adjust chain width. • For various sizes of products machine has facility for height adjustment by the mean of adjusting screws. • For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate, • Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons. • The whole operation is controlled by easy to operate PLC. • Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI. • Product counter facility is inbuilt. • Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same. • Machine has online embossing facility for the batch coding. • Option for Inkjet Printing on cartons can be provided. • Most reliable and proven AC drives, Mechanical components, pneumatics and electrical, electronic components. Functions and Options: • The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum • No suction of carton if missing Tube • Rejection of carton if missing leaflet • Display of machine faults, speed and finished products counting • Machine stops if no products or incorrect position of products. • Stable performance, operation is easy to control Sensors: • Tube presence detection sensor • Leaflet presence detection sensor • Carton present detection sensor Technical Data: Machine Weight & Dimensions Dimensions in mm 3100×1350×1450(L×W×H) Weight in kg 1200 (approx) Unfolded Leaflets Specifications (optional): Grammage Between 60 to 70 gsm Size range From 100 x 100 mm to 250 ×190mm Fold range 1 to 4 fold Output & Speed Rated Output Mechanical speed of up to 100 cartons/min Actual Output Depends on size of tube and carton and quality of cartons. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries.

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Process Equipments

MULTIMILL: # A traditional vertical rotor mill, suitable for granulation, pulverising, shredding, chopping etc. from dry and wet materials. # Rotor, hopper, discharge bowl etc. can be easily removed for cleaning. # Rotor has 12 blades with blunt and knife edges for hammering and cutting action and is easy to remove. # Speed is variable and reversible # 300mm diameter Standard Screen in required mesh size. # Mounted on a freely standing mobile platform with castors for easy movement. # Different mounting structures available as per client’s requirement. # Output varying from 100kg to 800kg per hour depending on product and screen. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/multi-mill.php

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Process Equipments

Automatic Ointment / Cream Manufacturing Plant is used to prepare medicated homogenised emulsion of Wax and Water to a particular formulation. It is useful for manufacturing of creams, ointments, pastes and gels for pharmaceutical and cosmetic industries. It consists of 3 vessels: a) Jacketed Water Phase Vessel of adequate capacity according to batch size of the product to heat the water to a specified temperature according to formulation. b) Jacketed Wax Phase Vessel to melt wax of required formulated quantity to specified temperature. c) Molten wax and hot water then transferred by Vacuum to Jacketed Main (Reactor) Vessel through filter and the pipe lines laid in the plant, Medicinal ingredients according to formula of the formulation added, then processed at constant temperature under 400 mm Vacuum with continuous stirring, homogenized till it becomes an emulsion with consistent viscosity. Heating can be Electrical / Steam / Thermic Fluid. Plant Capacities ranging from 50kg to 1000kg can be manufactured. All contact parts are made of superior quality SS 316 / SS 316 L grade stainless steel material, other non-contact parts are made out of SS 304 material. Jackets are made out of M.S., cladded with SS 304. This meets GMP standards. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/ointment-manufacturing-plant-manufacturer-india.php

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Process Equipments

RMG (RAPID MIXER GRANULATOR): The Rapid Mixer Granulator is designed to suit the requirements of Pharmaceutical and Chemical Industry. As the name suggests, this machine performs two operations - mixing and granulating. After mixing of dry powders or granules, subsequent wet granulation occurs producing loose granules, thus avoiding transfer of dry mixture. The mixing is achieved by paddle type impeller blades spinning close to bottom of the mixing bowl. The impeller blades are angled in a way that sets the entire mixture in a whirling - rising - tumbling motion ensuring a quick and even distribution of all dry components which leads to an even wetting of every granule. Dome shaped mixing bowl directs loose particles into whirling motion with help of impeller for efficient mixing. The large lumps formed during wet mixing are broken up by chopping tool rotating at 1440/2880 RPM. Specially designed chopper blades driven at high speed for fast and uniform granulation throughout the whole mass in mixing bowl. The mix can be discharged with the impeller running through outlet located on the side of the mixing bowl near its bottom. The mixing tool is easily removed from the drive shaft to facilitate easy cleaning of mixing bowl. The side discharge assembly is hinged for accessibility for cleaning. The machine offers following advantages: # Contact parts can be of SS 304/316 grade. # Control panel with display and timer. # All MS parts of machine are cladded / covered with SS sheets. # All components easily accessible for easy cleaning. # All electrical &pneumatic parts are prewired to simplify installation. # Limit switch provided on main lid for safe operation. # Discharge can be provided on either side to suit clients requirement. About Jicon Technologies: Jicon Technologies is 38 yrs old leading brand, especially known for Manufacturing and Exporting of Pharmaceutical Machines in India, Nepal, Bangladesh, Sri Lanka, Philippines, Afghanistan, Iran, Iraq, Syria, Jordan, Turkey, Israel, United Arab Emirates, Saudi Arabia, Yemen, Egypt, Algeria, Sudan, Ethiopia, Kenya, Uganda, Tanzania, South Africa, Nigeria, Ghana, Russia, United States of America, El Salvador. Overall we have a happy and satisfied clientele across 50+ countries. https://jicon.com/rapid-mixer-granulator.php

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